1994 GEO Prizm Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 GEO Prizm

  • 1994 GEO Prizm LSI 1.6 L4 GAS, CC:1588, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6
  • 1994 GEO Prizm LSI 1.8 L4 GAS, CC:1788, CID:110, Fuel Injection, Aspiration:110, Engine VIN:, Desg:8
  • 1994 GEO Prizm 1.6 L4 GAS, CC:1588, CID:98, Fuel Injection, Aspiration:98, Engine VIN:, Desg:6

BRAKE SERVICE PROCEDURES FOR 1994 GEO Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GEO Prizm cars and light trucks from 1990+.

Disc Brakes -> Toyota/GM Single Piston Caliper -> Rotor, Replace -> FRONT -> REAR
Vehicle: 1994 GEO Prizm 1.6 L4 GAS

FRONT
  • Remove front caliper as described under "Front Caliper" in "Caliper Service."
  • Remove four anti-rattle springs from caliper carrier.
  • Remove caliper carrier mounting bolts, then the caliper carrier.
  • Remove brake rotor from wheel hub. If rotor cannot be removed by hand, install two 8mm bolts into rotor. Tigh...

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BRAKE SERVICE PROCEDURES FOR 1994 GEO Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GEO Prizm cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> FLUSHING HYDRAULIC SYSTEM -> MANUAL BLEEDING -> PRESSURE BLEEDING -> WHEEL BLEEDING SEQUENCE
Vehicle: 1994 GEO Prizm LSI 1.8 L4 GAS

MANUAL BLEEDING

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Check fluid level often during bleeding procedure; do not let reservoir fall below half full.
  • If necessary, bleed master cylinder as follows:
    • Disconnect master cylinder forward brake line connection until fluid flows from reservoir. R...

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BRAKE SERVICE PROCEDURES FOR 1994 GEO Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GEO Prizm cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> BRAKE DISTRIBUTION VALVE & SWITCH -> BRAKE WARNING LAMP SWITCHES -> COMBINATION VALVE -> COMPONENT DESCRIPTION -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> SYSTEM OPERATION -> Testing Warning Lamp Operation
Vehicle: 1994 GEO Prizm LSI 1.6 L4 GAS

SYSTEM OPERATION
Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems, Fig. .

If the rear (secondary) brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front (primary) brake system fails,...

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BRAKE SERVICE PROCEDURES FOR 1994 GEO Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GEO Prizm cars and light trucks from 1990+.

Drum Brakes -> Type 5 -> Brake Service -> INSTALLATION -> REMOVAL
Vehicle: 1994 GEO Prizm LSI 1.6 L4 GAS

REMOVAL
  • Raise and support vehicle.
  • Mark relationship of wheel to axle, then remove wheel and tire assembly.
  • Remove brake drum. If drum is difficult to remove, insert screwdriver through hole in backing plate and hold automatic adjusting lever away from adjusting bolt, then, using a second screwdriver, reduce brake shoe adjustment.
  • Remove return spring, Fig. .
  • Remove hold-down spring, retainers and pin retaining front shoe.
  • Disconnect anchor spring from front shoe, then remove front shoe.
  • Remove anchor spring.
  • Remove hold-down spring, retainers and pin retaining rear shoe.
  • Using screwdriver...

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BRAKE SERVICE PROCEDURES FOR 1994 GEO Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GEO Prizm cars and light trucks from 1990+.

Drum Brakes -> Type 5 -> Precautions
Vehicle: 1994 GEO Prizm 1.6 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure.

  • Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
  • Wear a suitable respirator approved for asbestos dust use during all repair proced...

CLICK HERE TO GET FULL ACCESS TO 1994 GEO Prizm BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 GEO Prizm AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 GEO Prizm cars and light trucks from 1990+.

Disc Brakes -> Toyota/GM Single Piston Caliper -> Caliper Service -> Assemble -> Disassemble -> FRONT CALIPER -> Installation -> REAR CALIPER -> Removal
Vehicle: 1994 GEO Prizm LSI 1.8 L4 GAS

FRONT CALIPER
Removal
  • Siphon 2/3 of the brake fluid from master cylinder, raise and support vehicle, and remove wheels.
  • Reinstall 2 wheel nuts to retain rotor, then remove caliper mounting bolts, Fig. .
  • Remove union nut securing brake hose to caliper and drain fluid into suitable container. If caliper is only being removed for brake pad replacement, do not disconnect brake hose.
  • Compress piston as needed, then remove caliper. If brake hose remains connected, secure caliper aside to prevent hose from being stretched.
Disassemble
  • Remove 2 caliper slide bushings, 4 dust boots and spacer c...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 1992 GEO Prizm Corner Light, Driver Side1992 GEO Prizm Corner Light, Driver Side, Bulbs included; DOT and SAE approved; A high quality, direct fit OE replacement corner light assembly..

Source: Auto Body Parts Store

$32.32

Click here to view more details1995 GEO Prizm Neutral Safety Switch, Blade type; 9-prong male terminal; A high quality, OE replacement neutral safety switch; With 1-year limited TruckEFX warranty..

Source: Auto Body Parts Store

$198.20

Click here to view more details1997 GEO Prizm 14" x 5.5" Alloy Wheel, Alloy Wheel; 14 X 5.5; 9 Slots; 4 Lug; 100MM BP; Gray, , .

Source: Wheels / Rims, Mirrors & Lights Store

$117.50

Click here to view more details1997 GEO Prizm Lsi L4, 1.8 L, 1788 CC, 110 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

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