1994 Ford F-250 Pickup REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 Ford F-250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Ford F-250 Pickup car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford F-250 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Ford F-250 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Compressor Service -> COMPRESSOR CLUTCH SERVICE -> CLUTCH FIELD COIL, REPLACE -> CLUTCH HUB & PULLEY, REPLACE -> EXCEPT FS-10, FX-15 & PANASONIC -> EXCEPT SD-709 -> FS-10 & FX-15 -> Installation -> PANASONIC -> Removal -> SD-709
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL

CLUTCH HUB & PULLEY, REPLACE

EXCEPT SD-709
Removal
  • Remove clutch hub retaining nut using spanner wrench tool No. T81P-19623-MH, or equivalent. Connect field coil to 12V source to energize coil engaging clutch.
  • On Capri models, remove pressure plate using pressure plate remover tool No. T88C-19623-A, or equivalent, Fig. .
  • On all models, remove clutch hub and shims from compressor shaft using hub remover tool No. T80L-19703-B, or equivalent, Fig. .
  • Remove clutch pulley snap ring.
  • Remove pulley and bearing assembl...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford F-250 Pickup Super CAB 4.9 L6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Shoe and lining knock back after cornering or rough road travel.
  • Piston and shoe and lining assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Shoe out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive P...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 1985-94 Diesel 6.9L & 7.3L Engines
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

  • Discon...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Ford F-250 Pickup 7.3 V8 DIESEL

Front

  • Raise and support the vehicle.
  • Index-mark front driveshaft to front axle flange and at transfer case flange.
  • Remove and discard bolts and U-joint retainers.
  • Remove and discard four flange bolts.
  • Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
  • Reverse procedure to install, noting the following:
    • Torque flange bolts to 82 ft. lbs.
    • Torque U-joint retainer bolts to 26 ft. lbs.

Rear

One Piece Driveshaft
  • Raise and support vehicle.
  • To maint...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Starter, Replace
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL

  • Disconnect battery ground cable.
  • Raise and support vehicle, if required.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attach...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 1994 Ford F-250 Pickup 7.5 V8 GAS

The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1994 Ford F-250 Pickup Super CAB 4.9 L6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at thermostat housing
  • Remove hose from thermostat housing.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES

Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1994 Ford F-250 Pickup 5.0 V8 GAS

Automatic Tension

  • Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
  • Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
  • Reverse procedure to install.

Manual Tension

  • Loosen accessory adjustment bolt and pivot bolt.
  • Remove belt.
  • Reverse procedure to install, adjust belt tension as follows:
    • Lo...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Ford F-250 Pickup AUTOMOBILES

Component location diagrams for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. from 1990+.

Power Seats Diagram for 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESELPower Seats Diagram for 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL

Components on diagram:
  • Right Power Lumbar Compressor Motor
  • Left Power Lumbar Compressor Motor
  • Right Power Lumbar Switch
  • Left Power Lumbar Switch
  • Connector C-302
  • Body Components Diagram for 1994 Ford F-250 Pickup Super CAB 5.8 V8 GASBody Components Diagram for 1994 Ford F-250 Pickup Super CAB 5.8 V8 GAS

    Components on diagram:
  • License Lamp
  • Right Backup Lamp
  • Left Backup Lamp
  • Left Front Courtesy Lamp Switch
  • Right Front Courtesy Lamp Switch
  • CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Ford F-250 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S.

    1994 Ford F-250 Pickup  7.3 V8 DIESEL Wiring Diagram1994 Ford F-250 Pickup 7.3 V8 DIESEL Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Engine Warning Indicator
  • Overheat Warning Switch
  • Powertrain Control Module
  • Fuel Water Switch
  • 1994 Ford F-250 Pickup Super CAB 7.5 V8 GAS Wiring Diagram1994 Ford F-250 Pickup Super CAB 7.5 V8 GAS Wiring Diagram

    Components on diagram:
  • Programmable Speedometer/Odometer Module
  • Transmission Control Switch
  • Mass Air Flow Sensor
  • Powertrain Control Module
  • Intake Air Temperature Sensor
  • CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 Ford F-250 Pickup AUTOMOBILES

    OEM TSB listings for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1994 Ford F-250 Pickup 5.0 V8 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1994 Ford F-250 Pickup 5.0 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Ford F-250 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup SPECIFICATIONS DATA!

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