Auto Parts Search
1994 Ford F-250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Compressor Service -> COMPRESSOR CLUTCH SERVICE -> CLUTCH FIELD COIL, REPLACE -> CLUTCH HUB & PULLEY, REPLACE -> EXCEPT FS-10, FX-15 & PANASONIC -> EXCEPT SD-709 -> FS-10 & FX-15 -> Installation -> PANASONIC -> Removal -> SD-709
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL
CLUTCH HUB & PULLEY, REPLACE
EXCEPT SD-709
Removal
- Remove clutch hub retaining nut using spanner wrench tool No. T81P-19623-MH, or equivalent. Connect field coil to 12V source to energize coil engaging clutch.
- On Capri models, remove pressure plate using pressure plate remover tool No. T88C-19623-A, or equivalent, Fig. .
- On all models, remove clutch hub and shims from compressor shaft using hub remover tool No. T80L-19703-B, or equivalent, Fig. .
- Remove clutch pulley snap ring.
- Remove pulley and bearing assembl...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking When Pedal Is Depressed -> Pull, Uneven or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Ford F-250 Pickup Super CAB 4.9 L6 GAS
Excessive Pedal Travel
- Worn brake lining.
- Shoe and lining knock back after cornering or rough road travel.
- Piston and shoe and lining assembly not properly seated or positioned.
- Air leak or insufficient fluid in system or caliper.
- Loose wheel bearing adjustment.
- Damaged or worn caliper piston seal.
- Improper booster pushrod adjustment.
- Shoe out of flat more than .005 inch.
- Rear brake automatic adjusters inoperative.
- Improperly ground rear brake shoe and lining assemblies.
Brake Roughness or Chatter; Pedal Pumping
- Excessive lateral runout of rotor.
- Rotor excessively out of parallel.
Excessive P...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 1985-94 Diesel 6.9L & 7.3L Engines
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
- Discon...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1994 Ford F-250 Pickup 7.3 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle, if required.
- Disconnect electrical connector or solenoid relay wire from starter motor.
- Remove starter motor attach...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 1994 Ford F-250 Pickup 7.5 V8 GAS
The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1994 Ford F-250 Pickup Super CAB 4.9 L6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at thermostat housing
- Remove hose from thermostat housing.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Ford F-250 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Automatic Tension -> Manual Tension
Vehicle: 1994 Ford F-250 Pickup 5.0 V8 GAS
Automatic Tension
- Install suitable 5/16 inch closed end wrench on tensioner pulley bolt, then lift tensioner arm away from belt. Do not use socket and ratchet.
- Remove belt, slowly release tensioner. Do not allow tensioner to snap back, as damage may result.
- Reverse procedure to install.
Manual Tension
- Loosen accessory adjustment bolt and pivot bolt.
- Remove belt.
- Reverse procedure to install, adjust belt tension as follows:
- Lo...
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1994 Ford F-250 Pickup AUTOMOBILES
Component location diagrams for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. from 1990+.
Power Seats Diagram for 1994 Ford F-250 Pickup Super CAB 7.3 V8 DIESEL Components on diagram: |
Body Components Diagram for 1994 Ford F-250 Pickup Super CAB 5.8 V8 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1994 Ford F-250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S.
1994 Ford F-250 Pickup 7.3 V8 DIESEL Wiring Diagram Components on diagram: |
1994 Ford F-250 Pickup Super CAB 7.5 V8 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1994 Ford F-250 Pickup AUTOMOBILES
OEM TSB listings for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1994 Ford F-250 Pickup 5.0 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1994 Ford F-250 Pickup 5.0 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1994 Ford F-250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Ford F-250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1994 Ford F-250 Pickup SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1994 Ford F-250 Pickup vehicle. |
Access the Complete guide! |