1994 Ford E-150 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford E-150 Econoline

  • 1994 Ford E-150 Econoline 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350 -> F-250-350 & F-Super Duty -> Villager & Windstar
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Aerostar, Explorer & Ranger

  • Remove caliper as described under "Caliper Service," leaving brake hose connected.
  • Secure caliper with wire so that caliper is not hanging with weight on brake hose.
  • Compress anti-rattle clip, then remove inner pad from caliper.
  • Press each ear of outer pad away from caliper, slide torque buttons out of retention notches and slide pad off caliper.
  • Reverse procedure to install, noting the following:
    • Use an eight inch C-clamp and a worn inner pad or block of wood to bottom out caliper piston in bore.
    • Install new anti-rattle clip on lower end of inner pad.
    • Refill...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Bronco & Explorer & 1994-96 E-Series (4ABS) -> Description -> Component Locations -> System Operation
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

System Operation

The four wheel Anti-Lock Brake System (ABS) prevents wheel lockup by automatically modulating the brake pressure during an emergency stop.

When the brakes are applied, fluid is forced from the master cylinder outlet ports to the Hydraulic Control Unit (HCU) inlet ports. This pressure is transmitted through three normally open solenoid valves contained inside the HCU, then through the outlet ports of ...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Bronco & Explorer & 1994-96 E-Series (4ABS) -> Description -> Component Locations -> System Operation
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

System Operation

The four wheel Anti-Lock Brake System (ABS) prevents wheel lockup by automatically modulating the brake pressure during an emergency stop.

When the brakes are applied, fluid is forced from the master cylinder outlet ports to the Hydraulic Control Unit (HCU) inlet ports. This pressure is transmitted through three normally open solenoid valves contained inside the HCU, then through the outlet ports of ...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never reuse fluid that has been drained from the hydraulic system.

  • Loosen master cylinder to hydraulic line nuts and wrap shop cloths around tubing below fitting to absorb escaping brake fluid.
  • Depress brake pedal slowly forcing air trapped in master cylinder out at fitting.
  • Hold pedal down and tighten fittings, then release brake pedal. Releasing brake pedal before fittings are tightened will allow air to en...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Bronco & Explorer & 1994-96 E-Series (4ABS) -> Diagnosis & Testing -> 1993 BRONCO -> 1993-94 EXPLORER -> 1995 EXPLORER, 1994-95 E-SERIES -> 1996 BRONCO -> 1996 E-SERIES -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Procedures -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Drive Tests -> Intermittent Diagnosis -> Pinpoint Tests -> Symptom Chart -> System Pre-Check
Vehicle: 1994 Ford E-150 Econoline 5.0 V8 GAS

Accessing Diagnostic Trouble Codes

The ABS electronic control module is capable of performing on-board diagnostics using Rotunda SUPER STAR II Tester scan tool No. 007-00041A or NGS Tester scan tool No. 007-00500, or equivalent.

On Bronco models, if suitable electronic tester is not available, warning lamp diagnostic trouble codes may be accessed in the following manner:

  • Locate test connector, labeled "ANTI-LOCK TEST," in engine compartment. With ignition switch in Off position, connect a jumper wire between pins E and B.
  • Turn ignition switch to Run position.
  • Remove jumper wire aft...

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