1994 Ford E-150 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford E-150 Econoline

  • 1994 Ford E-150 Econoline 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Description -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350, F-250-350 & F-Super Duty, Front -> F-Super Duty, Rear -> Villager -> Windstar
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

Aerostar, Explorer & Ranger

These models use a pin sliding caliper type system, Fig. , in which the caliper slides on two pins attached to the spindle assembly.

Bronco, E-150 & F-150

These models use the LD (Light Duty) pin rail sliding caliper type system, Fig. , in which the single piston caliper slides on two pins attaching the caliper to the spindle assembly.

E-250-350, F-250-350 & F-Super Duty, Front

These models use the HD (Heavy Duty) pin rail sliding caliper type system, Fig. ,...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Description
Vehicle: 1994 Ford E-150 Econoline 4.9 L6 GAS

This brake booster is a hydraulically operated booster, receiving its power from the power steering system, Fig. . The power steering pump provides fluid pressure to operate both the brake booster and the power steering gear. This fluid pressure provides a variable power assist that is regulated by brake pedal applic...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Aerostar, Explorer & Ranger -> Assemble -> Bronco, E-150 & F-150 -> Cleaning & Inspection -> Disassemble -> E-250-350 -> E-250-350, F-250-350 & F-Super Duty -> F-250-350 & F-Super Duty -> Inspection -> Overhaul -> Replace -> Villager -> Villager & Windstar
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

Replace

Aerostar, Explorer & Ranger
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch C-clamp to move piston back into its bore as follows:
    • Place head of C-clamp against caliper and screw end of C-clamp against outer pad below spring clip.
    • Tighten C-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove C-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A or equivalent and light hammer to drive caliper pin from caliper a...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> 1992-94 -> 1995-96 -> Bronco, E-Series & F-Series -> Villager -> Windstar
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

Bronco, E-Series & F-Series

Ensure booster rubber reaction disc is properly installed as shown, Fig. . A dislodged disc may cause excessive pedal travel and extreme operation sensitivity. The disc is black compared to the silver colored valve plunger that will be exposed after the pushrod and front seal are removed.

1992-94

The booster unit is serviced as an assembly and must be replaced if the reaction disc cannot be properly installed and aligned, or if it cannot be located within the unit itself.

  • Disconnect battery ground cable.
  • Disconnect stop lamp switch electrical con...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> ABS Bleeding -> Except Windstar -> Manual Bleeding -> Pressure Bleeding -> Windstar
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Except Windstar

Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never reuse fluid that has been drained from the hydraulic system. Ensure proper bleed sequence is followed.

On Aerostar, Bronco, E-Series, Explorer, F-Series and Ranger models, the bleed order is right rear, left rear, right front, left front.

On Villager models, the bleed order is left front, right front, left rear, right rear.

  • Loosen master cylinder to hydraulic line nuts and wrap sho...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Diagnosis & Testing -> 1992 -> Hydro-Boost Leak Test -> Performance Check -> Reserve Retention Check
Vehicle: 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

Normal Hydro-Boost units will produce certain noises that current technology cannot correct. These noises occur when brake pedal is manipulated in a manner not associated with everyday braking habits. Normal operating noise can be a hissing, clunk, click or a chatter.

If above normal pedal efforts are applied, the Hydro-Boost unit will emit hissing noises. These noises will be particularly noticeable with the vehicle motionless and will increase in intensity as pedal efforts increase and system operating temperatures increase. Loud hissing noises at or below normal pedal effo...

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