1994 Ford E-150 Econoline Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Ford E-150 Econoline

  • 1994 Ford E-150 Econoline 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H
  • 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS, CID:300, Fuel Injection, Aspiration:300, Engine VIN:, Desg:Y
  • 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS, CID:302, Fuel Injection, Aspiration:302, Engine VIN:, Desg:N
  • 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS, CID:351, Fuel Injection, Aspiration:351, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Aerostar, E-Series, F-Series & Ranger (RABS) -> Description -> Component Locations -> Operation -> System Self-Test
Vehicle: 1994 Ford E-150 Econoline Club Wagon 4.9 L6 GAS

Operation

The rear anti-lock brake system (RABS II) monitors rear wheel speed through a rear axle mounted sensor. If a lockup condition begins to develop, the RABS II module will control hydraulic pressure to the rear brakes, inhibiting wheel lockup.

Component Locations

Refer to Figs. through for RABS II component locations.

System Self-Test

The RABS II module performs system tests during vehicle start-up and normal operation. The RABS II valve assembly, sensor and fluid level circuits are monit...

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BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Anti-lock Brakes -> 1993-96 Bronco & Explorer & 1994-96 E-Series (4ABS) -> System Service -> Brake System Bleed -> Component Replacement -> Electronic Control Unit (ECU) -> Except Explorer w/5.0L/V8-302 Engine -> Explorer w/5.0L/V8-302 Engine -> Front Speed Sensor Ring -> Front Wheel Speed Sensor -> Hydraulic Control Unit (HCU) -> Installation -> Rear Speed Sensor Ring -> Rear Wheel Speed Sensor -> Removal
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

Brake System Bleed

Perform this procedure only if the Hydraulic Control Unit (HCU) has been replaced.

  • Perform conventional brake system bleed procedure. Refer to "Hydraulic Brake Systems" section.
  • Connect bleeder box tool No. T90T-50-ALA and brake jumper cable tool No. T93T-50-ALA, or equivalents.
  • Press down on brake pedal and depress "VALVES" button on bleeder box. Pedal will fall.
  • Release "VALVES" button, then release the brake pedal.
  • Repeat preceding two steps.
  • Depress "MOTOR START" button and let pump motor run for one minute.
  • Perform conventional brake system bleed procedure. Refer to "Hydra... "

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BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Description -> Aerostar, Explorer & Ranger -> Bronco, E-150 & F-150 -> E-250-350, F-250-350 & F-Super Duty, Front -> F-Super Duty, Rear -> Villager -> Windstar
Vehicle: 1994 Ford E-150 Econoline 5.8 V8 GAS

Aerostar, Explorer & Ranger

These models use a pin sliding caliper type system, Fig. , in which the caliper slides on two pins attached to the spindle assembly.

Bronco, E-150 & F-150

These models use the LD (Light Duty) pin rail sliding caliper type system, Fig. , in which the single piston caliper slides on two pins attaching the caliper to the spindle assembly.

E-250-350, F-250-350 & F-Super Duty, Front

These models use the HD (Heavy Duty) pin rail sliding caliper type system, Fig. ,...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Aerostar, Explorer & Ranger -> Brake Bleeding -> Brake Disc Service -> Brake Linings -> Brake Roughness -> Caliper Inspection -> General Precautions
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.8 V8 GAS

Brake Linings

Remove both front wheels and inspect the brake discs, calipers and linings. (Wheel bearings should be inspected at this time and repacked if necessary).

Do not get any oil or grease on the linings. It is recommended that both front wheel sets be replaced whenever a respective shoe and lining is worn or damaged. Inspect and, if necessary, replace rear brake linings also.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of ...

CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Drum Brakes -> Aerostar, Bronco, Explorer, E-150, F-150 & Ranger -> Tightening Specifications
Vehicle: 1994 Ford E-150 Econoline Club Wagon 5.0 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 1994 Ford E-150 Econoline BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Ford E-150 Econoline AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Ford E-150 Econoline cars and light trucks from 1990+.

Power Brake Units -> Bendix Hydro-Boost Brake Booster -> Description
Vehicle: 1994 Ford E-150 Econoline 5.0 V8 GAS

This brake booster is a hydraulically operated booster, receiving its power from the power steering system, Fig. . The power steering pump provides fluid pressure to operate both the brake booster and the power steering gear. This fluid pressure provides a variable power assist that is regulated by brake pedal applic...

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