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1994 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Compressor Service -> Model 10PA17 & 10PA17C Compressors -> COMPRESSOR CLUTCH, REPLACE -> INSPECTION -> INSTALLATION -> REMOVAL
Vehicle: 1994 Dodge Caravan 2.5 L4 GAS

REMOVAL

Although the compressor must be removed from its mount in order to replace the clutch assembly, it is not necessary to discharge A/C refrigerant.

  • Remove compressor shaft bolt, Fig. , using a suitable band type oil filter wrench to prevent clutch plate rotation.
  • Using a suitable plastic hammer, tap clutch plate, then remove plate and shims, Fig. .
  • Remove pulley retaining ring using snap ring tool No. C-4574 or equivalent, then slide pulley off compressor. Do not pry upon clutch plate or pulley.
  • Remove clutch coil wire bracke...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1994 Dodge Caravan LE 3.0 V6 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/1988-95 2.5L, 1989-92 3.0L & 3.3L Engines
Vehicle: 1994 Dodge Caravan C/V 2.5 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need t...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1994 Dodge Caravan SE 3.3 V6 CNG

Front

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Alternator, Replace
Vehicle: 1994 Dodge Caravan 2.5 L4 GAS

  • Disconnect battery ground cable.
  • On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
  • On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
  • On models equipped with Bosch alternator, remove B+ terminal nut, f...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Dodge Caravan 2.5 L4 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1994 Dodge Caravan 3.3 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Dra...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge Caravan 2.5 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge Caravan AUTOMOBILES

Component location diagrams for most 1994 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

Body Components (RH Rear) Diagram for 1994 Dodge Caravan ES 3.0 V6 GASBody Components (RH Rear) Diagram for 1994 Dodge Caravan ES 3.0 V6 GAS

Components on diagram:
  • Sliding Door Ajar Switch
  • Headliner
  • Lamp Assembly
  • Power Vent Window Motor
  • ABS Sensor Wiring
  • Transaxle Electrical Components Diagram for 1994 Dodge Caravan ES 3.3 V6 GASTransaxle Electrical Components Diagram for 1994 Dodge Caravan ES 3.3 V6 GAS

    Components on diagram:
  • Transmission Range Switch
  • Turbine Speed Sensor
  • Battery
  • Crankshaft Position Sensor
  • Engine Starter Motor
  • CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Dodge Caravan cars and light trucks sold in the U.S.

    1994 Dodge Caravan LE 3.3 V6 GAS Wiring Diagram1994 Dodge Caravan LE 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear A/C Relay
  • Front Switch Illumination
  • Front Control Switch
  • 1994 Dodge Caravan C/V 3.0 V6 GAS Wiring Diagram1994 Dodge Caravan C/V 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Right Front Wheel Speed Sensor
  • ABS System Relay
  • Left Front Wheel Speed Sensor
  • ABS pump hydraulic modulator
  • ABS Module
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    TECHNICAL SERVICE BULLETINS FOR 1994 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 1994 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV
    Vehicle: 1994 Dodge Caravan 2.5 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED
    Vehicle: 1994 Dodge Caravan 2.5 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Caravan SPECIFICATIONS DATA!

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