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1994 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Computer Relearn Procedures -> DaimlerChrysler -> 1999-2002 Dakota, Durango, Ram Pick-Up & Ram Van -> 1999-2004 -> Controller Anti-Lock Brakes (CAB) -> Engine Performance -> Except 1999-2002 -> Light Truck & Vans -> Pinion Factor Procedure -> Powertrain Control Module (PCM) -> Sentry Key Immobilizer System (SKIS) -> Shift Quality -> Theft Alarm -> Transaxle Quick Learn Procedure
Vehicle: 1994 Dodge Caravan C/V 3.0 V6 GAS
Powertrain Control Module (PCM)
Except 1999-2002
If battery cable has been disconnected, the PCM must relearn a new operating strategy. Connect battery cable and run engine until operating temperature is reached. After engine warm-up, drive vehicle under various operating conditions until PCM has relearned new strategy.
1999-2004
Anytime the PCM is replaced the VIN and vehicle mileage must be programmed into the new PCM. If the PCM is not programmed, Diagnostic Trouble Codes (DTCs) will set. To program the PCM, connect a DRB or suitably programmed ...
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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1992-93 -> 1992-95 -> 1994-95 -> 1994-96 -> 1996 -> ABS Relay -> Adjustments -> Brake Fluid Reservoir -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Differential Pressure Switch -> Dual Function Pressure Switch -> Dual Function Switch & Boost Pressure Transducer -> Fluid Level -> Front Wheel Speed Sensor -> Hydraulic Assembly -> Hydraulic Bladder Accumulator -> Hydraulic Control Unit (HCU) -> Manual Bleeding -> Modulator Assembly -> Pressure Bleeding -> Primary Pressure Transducer -> Proportioning Valves -> Pump Supply Filter -> Pump/Motor -> Pump/Motor Relay -> Rear Wheel Speed Sensor
Vehicle: 1994 Dodge Caravan SE 3.3 V6 CNG
Brake System Bleed
1992-93
Manual Bleeding
Perform bleeding procedure first upon left rear wheel, then on right rear, left front and, finally, right front.
- Ensure ignition switch is in Off position, then depressurize hydraulic bladder accumulator as described under "Precautions."
- Connect a clear plastic hose to bleed screw on brake caliper or wheel cylinder, then place other end of hose in a clear glass container partially filled with clean brake fluid.
- Pump brake pedal repeatedly with approximately five seconds between pedal strokes, then depress and hold pedal.
- With pressure on brake pe...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Caravan, Town & Country & Voyager w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1994 Dodge Caravan ES 3.0 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 1994 Dodge Caravan C/V 3.3 V6 CNG
Front
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Starter, Replace
Vehicle: 1994 Dodge Caravan 3.3 V6 CNG
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor attaching bolts and nuts.
- Disconnect all electrical connectors from starter motor and remove starter from...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
Vehicle: 1994 Dodge Caravan ES 3.0 V6 GAS
The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.
The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Dodge Caravan C/V 2.5 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Dodge Caravan 3.0 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Dodge Caravan AUTOMOBILES
Component location diagrams for most 1994 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.
Instrument Panel Splices Diagram for 1994 Dodge Caravan ES 3.0 V6 GAS Components on diagram: |
Floor Pan Splices (RH Side) Diagram for 1994 Dodge Caravan C/V 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Dodge Caravan AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Dodge Caravan cars and light trucks sold in the U.S.
1994 Dodge Caravan C/V 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Dodge Caravan AUTOMOBILES
OEM TSB listings for most 1994 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1994 Dodge Caravan 2.5 L4 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1994 Dodge Caravan 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Dodge Caravan AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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