1994 Dodge Caravan Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1994 Dodge Caravan

  • 1994 Dodge Caravan 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
  • 1994 Dodge Caravan 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1994 Dodge Caravan 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1994 Dodge Caravan L ELECTRIC, Engine VIN:, Desg:9
  • 1994 Dodge Caravan 3.3 V6 CNG, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:J
  • 1994 Dodge Caravan LE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1994 Dodge Caravan LE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1994 Dodge Caravan SE 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1994 Dodge Caravan SE 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R
  • 1994 Dodge Caravan SE 3.3 V6 CNG, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:J
  • 1994 Dodge Caravan C/V 2.5 L4 GAS, CC:2507, CID:153, Fuel Injection, Aspiration:153, Engine VIN:, Desg:K
  • 1994 Dodge Caravan C/V 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1994 Dodge Caravan C/V 3.3 V6 CNG, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:J
  • 1994 Dodge Caravan ES 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:3
  • 1994 Dodge Caravan ES 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:R

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Caravan cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 1992 -> 1992-95 -> 1993-96 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Dakota -> Full Size Pickups & Vans -> Grand Cherokee -> Inline Mount -> Ram 50 -> Replacement -> Transverse Mount -> Wrangler
Vehicle: 1994 Dodge Caravan SE 3.0 V6 GAS

The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault, the unit must be replaced as an assembly.

Replacement

Full Size Pickups & Vans
1992
Transverse Mount
  • Disconnect vacuum hose from power booster.
  • Remove master cylinder to booster attaching nuts, then the master cylinder.
  • Remove booster pushrod to pivot attaching bolts.
  • Remove power booster attaching nuts, then the power booster assembly.
  • Reverse procedure to install.
Inline Mount
  • Dis...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Caravan cars and light trucks from 1990+.

Disc Brakes -> Caravan, Town & Country & Voyager -> Caliper Service -> Assemble -> Disassemble -> Inspection
Vehicle: 1994 Dodge Caravan SE 3.3 V6 GAS

Refer to "Brake Pad Service" for caliper removal and installation procedures.

Disassemble

  • Remove caliper from adapter and rotor as outlined under "Brake Pad Service." Do not disconnect brake hose from caliper. Support caliper at all times to prevent brake hose damage.
  • Position caliper away from rotor to prevent brake fluid spillage on machined surface, then place a small block of wood between caliper fingers to prevent piston damage during removal.
  • Gently depress brake pedal to force caliper piston out of bore, then secure brake pedal at any position below one inch of pedal travel...

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BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Caravan cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> 1992-93 -> General Service Precautions -> Hydraulic Bladder Accumulator Depressurization
Vehicle: 1994 Dodge Caravan ES 3.0 V6 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock brake system:

  • If any welding work is to be performed using an arc welder, Controller Anti-Lock Brake (CAB) should be disconnected.
  • When ignition switch is in On position, CAB electrical connector...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Caravan cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1994 Dodge Caravan SE 3.3 V6 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Caravan cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Precautions
Vehicle: 1994 Dodge Caravan 3.3 V6 CNG

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

  • Wear a s...

CLICK HERE TO GET FULL ACCESS TO 1994 Dodge Caravan BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1994 Dodge Caravan AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1994 Dodge Caravan cars and light trucks from 1990+.

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1992-93 -> 1992-95 -> 1994-95 -> 1994-96 -> 1996 -> ABS Relay -> Adjustments -> Brake Fluid Reservoir -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Differential Pressure Switch -> Dual Function Pressure Switch -> Dual Function Switch & Boost Pressure Transducer -> Fluid Level -> Front Wheel Speed Sensor -> Hydraulic Assembly -> Hydraulic Bladder Accumulator -> Hydraulic Control Unit (HCU) -> Manual Bleeding -> Modulator Assembly -> Pressure Bleeding -> Primary Pressure Transducer -> Proportioning Valves -> Pump Supply Filter -> Pump/Motor -> Pump/Motor Relay -> Rear Wheel Speed Sensor
Vehicle: 1994 Dodge Caravan 3.3 V6 CNG

Brake System Bleed

1992-93
Manual Bleeding

Perform bleeding procedure first upon left rear wheel, then on right rear, left front and, finally, right front.

  • Ensure ignition switch is in Off position, then depressurize hydraulic bladder accumulator as described under "Precautions."
  • Connect a clear plastic hose to bleed screw on brake caliper or wheel cylinder, then place other end of hose in a clear glass container partially filled with clean brake fluid.
  • Pump brake pedal repeatedly with approximately five seconds between pedal strokes, then depress and hold pedal.
  • With pressure on brake pe...

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