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1994 Chevrolet Caprice CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Vacuum & Wiring Diagrams -> Passenger Cars -> Air Conditioning System
Vehicle: 1994 Chevrolet Caprice 5.7 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> AC-DELCO TANDEM DIAPHRAGM TYPE -> Assemble -> Assembly -> BCIA SINGLE DIAPHRAGM TYPE -> BCIA TANDEM DIAPHRAGM TYPE -> Disassemble -> Disassembly -> GEO METRO SINGLE DIAPHRAGM TYPE -> OVERHAUL -> TOYOTA/GM SINGLE DIAPHRAGM TYPE
Vehicle: 1994 Chevrolet Caprice Classic LS 4.3 V8 GAS
AC-DELCO TANDEM DIAPHRAGM TYPE
OVERHAUL
Disassemble
- Remove pedal pushrod boot, silencer, check valve, vacuum switch and grommets, as equipped, then the front housing seal.
- Scribe matching marks between front and rear housing sections, then mount booster assembly in suitable holding fixture with rear housing facing up.
- Apply pressure to housing with holding fixture forcing screw and rotate rear housing counterclockwise to unlock housing halves.
- Slowly release spring tension, then remove booster assembly from holding fixture. Do not allow spring tension to release suddenly, as ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1994 Chevrolet Caprice 5.7 V8 GAS
- Raise and support vehicle.
- Mark position of shaft in relation to pinion flange for reassembly.
- Remove straps securing universal joint to pinion flange, then disconnect shaft from flange. Tape bearing cups to universal joint to prevent loss of ne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Starter, Replace
Vehicle: 1994 Chevrolet Caprice LS 5.7 V8 GAS
If shims are required between starter and engine block, they should be placed in their original location during installation.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and starter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1994 Chevrolet Caprice LS 5.7 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1994 Chevrolet Caprice 5.7 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at engine inlet manifold using hose clamp pliers.
- Remove heater inlet hose from engine inlet manifold.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse pr...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Chevrolet Caprice AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Chevrolet Caprice LS 5.7 V8 GAS
- Disconnect battery ground cable.
- On models with mechanical cooling fan, proceed as follows:
- Rotate mechanical cooling fan tensioner pulley clockwise using a suitable 13 mm wrench while sliding belt from tensioner pulley.
- Remove fan ...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Chevrolet Caprice AUTOMOBILES
Component location diagrams for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. from 1990+.
Base of Steering Column Diagram for 1994 Chevrolet Caprice 5.7 V8 GAS Components on diagram: |
Front Upper Side of Engine Diagram for 1994 Chevrolet Caprice LS 5.7 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Chevrolet Caprice AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S.
1994 Chevrolet Caprice 5.7 V8 GAS Wiring Diagram Components on diagram: |
1994 Chevrolet Caprice Classic 5.7 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Chevrolet Caprice AUTOMOBILES
OEM TSB listings for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS Auto Systems: |
Document: Air Conditioning Compressor Replacement - Diagnosis Vehicle: 1994 Chevrolet Caprice Classic 5.7 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Chevrolet Caprice AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Chevrolet Caprice cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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