1993 Volvo 960 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1993 Volvo 960 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 Volvo 960 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo 960 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volvo mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1993 Volvo 960 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Volvo -> Component Replacement & Adjustment -> EVAPORATOR CORE, REPLACE -> 240 -> 850 -> 940 & 960
Vehicle: 1993 Volvo 960 2.9 L6 GAS

240

  • Disconnect battery ground cable.
  • Discharge refrigerant from system.
  • Remove glove compartment and panel beneath glove compartment.
  • Remove side panel next to heater.
  • Remove right defroster vent and air duct.
  • Remove expansion valve, insulation and cover.
  • Disconnect evaporator connections, then remove evaporator.
  • Reverse procedure to install. Torque refrigerant hose to 22 ft. lbs. Evacuate, recharge system and check for leak.

850

  • Remove heating and cooling unit as described under "Heating & Cooling Uni... "

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BRAKE SERVICE PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1993 Volvo 960 2.9 L6 GAS

Master Cylinder

  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.

Regulating Valve

The regulating valve must be replaced as an assembly.

  • Disconnect brake pipe from valve, replace unions if necessary...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Volvo -> Fuel Filter Scheduled Maintenance -> 1986-95 -> Normal Service -> Severe Service
Vehicle: 1993 Volvo 960 2.9 L6 GAS

Normal Service

Replace every 60,000 m...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS

  • Raise and support vehicle.
  • Remove support bearing.
  • Unbolt driveshaft flanges at transmission end and differential end.
  • ...

CLICK HERE TO GET FULL ACCESS TO 1993 Volvo 960 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Alternator, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS

  • Disconnect battery ground cable.
  • Detach pipe from control module box.
  • Rotate or lift belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
  • Remove drive belt.
  • Loosen clamps and remove power steering pump hoses. Drain fluid in a clean suitable container. Avoid skin contact with power steering fluid.
  • Remove cold air inlet hose to control module.
  • Loosen bolt on power steering line lock bracket.
  • Loosen pipe nipple on pump.
  • Remove bolts from power steering pump pulley holes and lift pump up to remove.
  • Loosen hose clamps, disconnect coolant hose from...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Volvo -> Air Bag Warning Lamp ->
Vehicle: 1993 Volvo 960 2.9 L6 GAS

If the Air Bag warning lamp lights and stays on, diagnosis and ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Radiator, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS

  • Remove expansion tank cap, then remove guard from under radiator.
  • Drain coolant from radiator.
  • Remove electric cooling fan, then disconnect radiator hoses.
  • On m...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Volvo 960 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1993 Volvo 960 2.9 L6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 1993 Volvo 960 AUTOMOBILES

Component location diagrams for most 1993 Volvo 960 cars and light trucks sold in the U.S. from 1990+.

Diesel Engine EGR System Component Locations Diagram for 1993 Volvo 960  2.9 L6 GASDiesel Engine EGR System Component Locations Diagram for 1993 Volvo 960 2.9 L6 GAS

Components on diagram:
  • Timer Relay Exhaust Gas Recirculation (EGR)
  • Ignition Lock
  • Ground Connector Left Front Wing
  • Pressure Sensor, EGR
  • 3-Way Valve EGR
  • On Board Diagnosis (OBD) System Component Locations Diagram for 1993 Volvo 960  2.9 L6 GASOn Board Diagnosis (OBD) System Component Locations Diagram for 1993 Volvo 960 2.9 L6 GAS

    Components on diagram:
  • Ignition Lock
  • Control module, cruise control
  • Control Module Motronic (MFI) System
  • Control Module ABS
  • Control Module LH Jetronic 2.4 (MFI) System
  • CLICK HERE TO GET FULL ACCESS TO 1993 Volvo 960 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1993 Volvo 960 AUTOMOBILES

    OEM drawn wiring diagrams for most 1993 Volvo 960 cars and light trucks sold in the U.S.

    1993 Volvo 960  2.9 L6 GAS Wiring Diagram1993 Volvo 960 2.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Cigar Lighter
  • Ignition Lock
  • Passenger Power Mirror
  • Driver Power Mirror
  • 1993 Volvo 960  2.9 L6 GAS Wiring Diagram1993 Volvo 960 2.9 L6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Light Switch
  • Ignition Lock
  • Left Rear Parking Light
  • Left Front Parking Light
  • CLICK HERE TO GET FULL ACCESS TO 1993 Volvo 960 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1993 Volvo 960 AUTOMOBILES

    OEM TSB listings for most 1993 Volvo 960 cars and light trucks sold in the U.S. from 1985+.

    Document: STUCK CDS IN AUDIO UNIT
    Vehicle: 1993 Volvo 960 2.9 L6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: ROAD SIDE ASSISTANCE ON CALL - REVISED
    Vehicle: 1993 Volvo 960 2.9 L6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1993 Volvo 960 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1993 Volvo 960 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Volvo 960 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1993 Volvo 960 SPECIFICATIONS DATA!

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