1993 GMC G25/G2500 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1993 GMC G25/G2500 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1993 GMC G25/G2500 VAN car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC G25/G2500 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1993 GMC G25/G2500 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1993 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

Drum Brakes -> Brake Service -> C & K Series w/Non-Servo Brakes -> Duo-Servo Brakes -> Installation -> Lumina APV, Silhouette & Trans Sport -> Removal -> Tracker
Vehicle: 1993 GMC G25/G2500 VAN Vandura 4.3 V6 GAS

Duo-Servo Brakes

Removal
  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. Refer to individual truck chapter for procedure. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, unhook primary and secondary return springs, Fig. . Observe location of brake parts being removed to aid during installation.
  • Remove brake hold-down spri...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1993 GMC G25/G2500 VAN Vandura 5.0 V8 GAS

Light Duty Emissions

Normal Service

Replace every 60,000 miles

Severe Service

Rep...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1993 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

Starter, Replace
Vehicle: 1993 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields, if equipped.
  • Remove starter motor mounting bolts and lower ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1993 GMC G25/G2500 VAN Vandura 5.7 V8 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1993 GMC G25/G2500 VAN Rally 6.2 V8 DIESEL

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1993 GMC G25/G2500 VAN Rally 5.0 V8 GAS

  • Rotate tensioner counterclockwise, using a 1/2 inch breaker bar with a socket placed on tensioner ...

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COMPONENT LOCATION DIAGRAMS FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

Component location diagrams for most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S. from 1990+.

PCM Wiring Diagram for 1993 GMC G25/G2500 VAN Vandura 6.2 V8 DIESELPCM Wiring Diagram for 1993 GMC G25/G2500 VAN Vandura 6.2 V8 DIESEL

Components on diagram:
  • PCM
  • Connector C-311
  • LH Frame Rail
  • Grommet P-300
  • Driver Seat Riser
  • Four-Wheel Antilock Brake System Components Diagram for 1993 GMC G25/G2500 VAN Rally 5.7 V8 GASFour-Wheel Antilock Brake System Components Diagram for 1993 GMC G25/G2500 VAN Rally 5.7 V8 GAS

    Components on diagram:
  • RH Front Wheel Sensor
  • LH Front Wheel Sensor
  • Four-Wheel Antilock Brake Module
  • CLICK HERE TO GET FULL ACCESS TO 1993 GMC G25/G2500 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S.

    1993 GMC G25/G2500 VAN Rally 5.0 V8 GAS Wiring Diagram1993 GMC G25/G2500 VAN Rally 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Idle Air Control Motor
  • Set Timing Connector
  • Distributor Ignition Control Module
  • 1993 GMC G25/G2500 VAN Vandura 4.3 V6 GAS Wiring Diagram1993 GMC G25/G2500 VAN Vandura 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • LH Side Marker Lamp
  • RH Side Marker Lamp
  • Light Switch
  • LH Tail Stop And Turn Signal Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1993 GMC G25/G2500 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

    OEM TSB listings for most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1993 GMC G25/G2500 VAN Rally 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: Air Conditioning Odor
    Vehicle: 1993 GMC G25/G2500 VAN Rally 4.3 V6 GAS

    Symptoms:
  • Odors
  • Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO 1993 GMC G25/G2500 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1993 GMC G25/G2500 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 GMC G25/G2500 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1993 GMC G25/G2500 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1974 GMC G25/G2500 Van Intake Manifold Gasket, 1.35 in. x 2.26 in. port dimensions, 0.125 in. thick; Made from high-quality cellulose/nitrile composition gasket material; Provides excellent sealing and durability; Can be trimmed if needed for modified ports; Ideal for OE replacement, high performance street use, drag racing, or oval track racing; With Mr. Gasket's limited 90-day warranty..

    Source: Auto Body Parts Store

    $16.57

    Click here to view more details about 1974 GMC G25/G2500 Van Antenna1974 GMC G25/G2500 Van Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details about 2015 GMC Pickup Sierra 1500 Mirror Cover2015 GMC Pickup Sierra 1500 Mirror Cover, Mirror Cover;14 GMC Serria/Chevy Silverado; Lower, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $36.50

    Click here to view more details1969 GMC G25/G2500 Van Vandura L6, 3.8 L, 230 CID Rebuilt Engine, Inline 6 cylinder., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,226.00

    Click here to view more details1985 GMC G25/G2500 VAN Used Parking Lamp, Passenger Side, Side Marker; (fender mtd), Good.

    Source: Used Auto Parts Store

    $24.00

    Click here to view more details1995 GMC G25/G2500 VAN Used Hood, White, BASE, Good.

    Source: Used Auto Parts Store

    $88.00
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