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1993 Ford Thunderbird CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Component Replacement & Adjustment -> Passenger Cars -> ELECTRIC ACTUATORS, REPLACE -> Blend Door Actuator -> CONTINENTAL, SABLE & TAURUS -> Floor/Panel Mode Door Actuator -> MARK VII -> MARK VIII -> Outside Air/Recirculation Door Actuator -> Panel/Defrost Actuator -> Temperature Blend Door Actuator
Vehicle: 1993 Ford Thunderbird SC 3.8 V6 GAS
MARK VII
Outside Air/Recirculation Door Actuator
- Disconnect battery ground cable.
- Remove glove compartment and sound insulator.
- Disconnect recirc actuator electrical connector.
- Remove side cowl trim panel.
- Remove instrument panel lower right-to-side cowl attaching bolt.
- Remove support bracket-to-air inlet duct attaching screw.
- Remove five recirc duct-to-evaporator housing attaching screws, then the duct.
- Remove push nut from pin on actuator arm and disconnect link.
- Remove actuator from recirc duc...
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BRAKE SERVICE PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Caliper Service -> ASPIRE & FESTIVA -> Assemble -> CALIPER OVERHAUL -> CALIPER, REPLACE -> CAPRI -> Disassemble -> ESCORT & TRACER -> EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER -> EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE, TEMPO, TOPAZ & TRACER -> Inspection -> Installation -> PROBE -> Removal -> TEMPO & TOPAZ
Vehicle: 1993 Ford Thunderbird LX 3.8 V6 GAS
CALIPER, REPLACE
The hydraulic system must be depressurized before disconnecting any hydraulic lines or fittings. Depressurize the system by pumping the brake pedal a minimum of 25 times with the ignition switch in the OFF position.
EXCEPT ASPIRE, CAPRI, ESCORT, FESTIVA, PROBE & TRACER
Before removing calipers, mark lefthand and righthand calipers so they can be installed in the same position.
- On 1994 Continental, Sable and Taurus models, turn air suspension service switch off.
- On all models, raise and support front of vehicle, then remove wheel and tire assembly.
- Loosen brake tube fi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Shutoff Switch Location -> 1993-97 Cougar, Thunderbird & XR-7
Vehicle: 1993 Ford Thunderbird LX 5.0 V8 GAS
The inertia switch is located at ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1993 Ford Thunderbird SC 3.8 V6 GAS
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Alternator, Replace
Vehicle: 1993 Ford Thunderbird SC 3.8 V6 GAS
- Disconnect battery ground cable.
- Disconnect wire harness attachment to alternator.
- Disengage drive belt from alternator pulley.
- Remove alternator mounting bolts.
- Remove alte...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Ford Motor Co. Cars -> Service Interval Reminder -> 1990-93 Cougar & Thunderbird
Vehicle: 1993 Ford Thunderbird SC 3.8 V6 GAS
At approximately 7500 miles, for models less super charged engine, the engine oil change indicator on the Vehicle Maintenance Monitor will indicate an oil change is needed. On mode...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1993 Ford Thunderbird LX 3.8 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at water crossover using hose clamp pliers.
- Remove heater inlet hose from water crossover.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1993 Ford Thunderbird AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1993 Ford Thunderbird LX 3.8 V6 GAS
- Rotate automatic tensioner away from belt.
- Remove old belt from pulleys.
- Install new belt over pulleys.
- Ensure all V-groo...
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COMPONENT LOCATION DIAGRAMS FOR 1993 Ford Thunderbird AUTOMOBILES
Component location diagrams for most 1993 Ford Thunderbird cars and light trucks sold in the U.S. from 1990+.
Engine Components Diagram for 1993 Ford Thunderbird LX 5.0 V8 GAS Components on diagram: |
Body Components Diagram for 1993 Ford Thunderbird LX 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1993 Ford Thunderbird AUTOMOBILES
OEM drawn wiring diagrams for most 1993 Ford Thunderbird cars and light trucks sold in the U.S.
1993 Ford Thunderbird SC 3.8 V6 GAS Wiring Diagram Components on diagram: |
1993 Ford Thunderbird SC 3.8 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1993 Ford Thunderbird AUTOMOBILES
OEM TSB listings for most 1993 Ford Thunderbird cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1993 Ford Thunderbird LX 3.8 V6 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1993 Ford Thunderbird LX 3.8 V6 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1993 Ford Thunderbird AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1993 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1993 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1993 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1993 Ford Thunderbird cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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