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1992 Mitsubishi Expo CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Component Replacement & Adjustment -> HEATER CORE, REPLACE -> 3000GT -> DIAMANTE -> ECLIPSE -> EXPO -> GALANT -> MIRAGE -> MONTERO -> PICKUP -> PRECIS
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
DIAMANTE
- Drain cooling system into a suitable container.
- Remove instrument panel as outlined under "Instrument Panel, Replace."
- Replace heater unit in numbered sequence shown in Fig. .
- Reverse procedure to install.
ECLIPSE
Refer to procedures found under for the Laser/Talon models in the DaimlerChrysler Corp. section.
EXPO
Refer to procedures found under for the Colt Vista models in the DaimlerChrysler Corp. section.
GALANT
- Disconnect battery ground cable.
- Drain cooling system and remove heater hos...
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BRAKE SERVICE PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
MITSUBISHI, HYDRAULIC BRAKE SYSTEM -> HYDRAULIC SYSTEM BLEEDING
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
Bleeding the hydraulic brake system is necessary if air has entered the system. A few causes for this condition are low fluid level, a hydraulic fluid leak, a hydraulic line is opened, or replacement of a hydraulic system component. Symptoms can be noted by an improper or loss of brake operation, and/or a low or spongy brake pedal.
- Ensure master cylinder reservoir is full. Add suitable brake fluid as needed, and securely reinstall the master cylinder cap.
- Raise and support vehicle.
- Position a drain pan under the wheel being bled.
- Have an assistant depress the brake pedal w...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Fuel Filter Scheduled Maintenance -> 1989-06 Except 1989 w/2.0L & 2.6L Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
Normal S...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
- Loosen drive shaft nut while vehicle is on floor with brakes applied.
- Raise and support vehicle.
- Remove front wheels and tires.
- Using a suitable tool, disconnect lower arm ball joint from knuckle.
- Using a suitable tool, disconnect tie rod end from knuckle.
- Remove drive shaft nut.
- Using a suitable tool, push out drive shaft and inner shaft assembly (L.H.) or drive shaft (R.H.) from hub. If the inner shaft is hard to remove from tran...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Starter, Replace
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect star...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Mitsubishi -> Automatic Transmission Oil Temperature Warning Lamp ->
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
This lamp will be illuminated when the automatic transmission fluid temperature is excessive. When...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1992 Mitsubishi Expo 2.4 L4 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at heater pipe.
- Remove hose from heater pipe.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Mitsubishi Expo AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS
- Loosen nut of alternator pivot bolt.
- Loosen lock bolt.
- Loosen adjusting bolt to reliev...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mitsubishi Expo AUTOMOBILES
Component location diagrams for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. from 1990+.
Cruise Control Component Locations Diagram for 1992 Mitsubishi Expo 2.4 L4 GAS Components on diagram: |
A/C & Heater Component Locations Diagram for 1992 Mitsubishi Expo SP 2.4 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mitsubishi Expo AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S.
1992 Mitsubishi Expo SP 2.4 L4 GAS Wiring Diagram Components on diagram: |
1992 Mitsubishi Expo 2.4 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mitsubishi Expo AUTOMOBILES
OEM TSB listings for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. from 1985+.
Document: EVAPORATIVE EMISSIONS MONITOR SELF TEST Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS Auto Systems: |
Document: NEW TECHLINE HOURS Vehicle: 1992 Mitsubishi Expo SP 2.4 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mitsubishi Expo AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mitsubishi Expo cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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