1992 Mercury Grand Marquis Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 2.3L/4-140 Engine -> 3.8L/V6-232 & 5.0L/V8-302 Engines -> ASPIRE & FESTIVA -> Assembly -> BENDIX, TEVES & TANDEM DIAPHRAGM BOOSTER -> CAPRI, ESCORT, PROBE & TRACER -> COUGAR, MARK VIII & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS, TEMPO & TOPAZ -> Disassembly -> MUSTANG -> OVERHAUL -> POWER BOOSTER, REPLACE -> SABLE & TAURUS -> SINGLE DIAPHRAGM BOOSTER -> TOWN CAR
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

On vehicles equipped with anti-lock brakes refer to appropriate "Anti-Lock Brakes".

POWER BOOSTER, REPLACE
CROWN VICTORIA, GRAND MARQUIS, TEMPO & TOPAZ
  • Disconnect battery ground cable.
  • Disconnect master cylinder from booster and position aside. It is not necessary to disconnect brake lines, but care should be taken to avoid twisting or kinking lines.
  • Disconnect manifold vacuum hose from booster check valve.
  • Working under instrument panel, disconnect stop lamp switch electrical connector under instrument panel.
  • Remove stop lamp switch retaining pin. Slide switch off brake pedal p...

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Disc Brake Specifications
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Refer to "Rear Disc Bra... "

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> Precautions -> HYDRAULIC BRAKE FLUID COLOR
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

HYDRAULIC BRAKE FLUID COLOR

Hydraulic brake fluid must conform with the requirements of Federal Motor Vehicle Safety Standard 116. Under this standard, brake fluids are visually different from other automotive fluids such as transmission, power steering and engine.

Fluid color in a normal brake system may vary from its original color for many reasons. A brake master cylinder may show significantly different shades fluid color between the two brake master cylinder reservoirs. Color may also appear to vary between cast steel and die cast aluminum reservoirs. Some reasons for discolorati...

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> BRAKE DISTRIBUTION VALVE & SWITCH -> BRAKE WARNING LIGHT SWITCHES -> COMBINATION VALVE -> Description -> DIAGONALLY SPLIT SYSTEMS -> Failure Warning Switch -> FRONT & REAR SPLIT SYSTEMS -> Metering Valve -> Proportioner Or Pressure Control Valves -> PROPORTIONING VALVE -> Testing -> Testing Warning Light System
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

FRONT & REAR SPLIT SYSTEMS

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the master cylinder is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems, Fig. .

If a failure of a rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder bore. Primary p...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Anti-lock Brakes -> Continental, Crown Victoria, Grand Marquis, Sable, Taurus & Town Car -> Diagnosis & Testing -> 1992 -> 1993-94 -> Continental, Sable & Taurus -> Crown Victoria, Grand Marquis & Town Car -> DIAGNOSTIC LAMP SYMPTOM CHART -> DIAGNOSTIC PROCEDURE -> Memory Erasing -> On Board Self-Test Procedure -> ON-BOARD SELF-TEST -> PINPOINT TESTS -> QUICK CHECKS -> Star Tester Connection & Battery Check
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

DIAGNOSTIC PROCEDURE

Ensure the following diagnosis procedures are used in the sequence and step-by-step order indicated. Following the wrong sequence or bypassing steps will only lead to unnecessary replacement of system components and/or incorrect resolution of the problem. The diagnostic procedure consists of five sub-tests: Pre-test Checks, On-Board Self-Tests, Manual Quick Tests, Warning Lamp Symptom Chart and the Diagnostic Tests.

ON-BOARD SELF-TEST

The anti-lock brake electronic control module is capable of performing a self-test using Rotunda Super Star II tester 007-00...

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CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> BRAKE DISC SERVICE
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the left and right brakes.

Do not attempt to refinish the rubbing surfaces unless precision equipment, ca...

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