1992 Mercury Grand Marquis Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Hydraulic Brake Systems -> HYDRAULIC TUBING -> DOUBLE FLARE/INVERTED SEAT
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Never use copper tubing as a replacement for steel tubing. Copper tubing is subject to fatigue cracking and corrosion which could result in brake system failure.

Steel tubing is used to conduct hydraulic pressure to the brakes. All fittings, tubing and hose should be inspected for rusted, damaged or defective flared seats. The tubing is equipped with a double flare/inverted seat or I.S.O. flare to insure more positive seating in the fitting. To repair or reflare tubing, proceed as follows:

DOUBLE FLARE/INVERTED SEAT
  • Cut off the damaged seat or damaged tubing.
  • Ream out any burrs or ...

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> BRAKE DISC SERVICE
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Disc brake service is extremely critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is necessary to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is necessary to avoid pulls and erratic performance and promote long lining life and equal lining wear of both the left and right brakes.

Do not attempt to refinish the rubbing surfaces unless precision equipment, ca...

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Adjustments -> CONTINENTAL, COUGAR, MARK VII & THUNDERBIRD -> ESCORT & TRACER -> MARK VII -> MUSTANG -> Parking Brake -> PROBE -> SABLE & TAURUS
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

MARK VII
Parking Brake
  • Fully release parking brake, then place transmission in neutral and support vehicle at rear axle.
  • Tighten adjuster nut until levers on calipers just begin to move, then loosen adjuster nut until levers just return to stop position.
  • Apply and release parking brake. Check levers on caliper to determine if they are fully returned by attempting to pull lever rearward. If lever moves, the adjustment is too tight and must be readjusted.
CONTINENTAL, COUGAR, MARK VII & THUNDERBIRD
Parking Brake
  • Fully release parking brake, then place transmission in neutral and support vehi...

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BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Tightening Specifications
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

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CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Troubleshooting -> BRAKE ROUGHNESS
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

BRAKE ROUGHNESS

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. To check for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...

CLICK HERE TO GET FULL ACCESS TO 1992 Mercury Grand Marquis BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1992 Mercury Grand Marquis AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1992 Mercury Grand Marquis cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> DUAL MASTER CYLINDER BLEEDING NOTES -> SYSTEM PRIMING -> TESTING DUAL MASTER CYLINDERS -> WHEEL BLEEDING SEQUENCE
Vehicle: 1992 Mercury Grand Marquis 4.6 V8 GAS

Pressure bleeding is recommended for all hydraulic brake systems.

The bleeding operation itself is fairly well standardized. First step in all cases is cleaning the dirt from the filler cap before removing it from the master cylinder. This should be done thoroughly.

Pressure bleeding is fastest because the master cylinder doesn't have to be refilled several times, and the job can be done by one man. To prevent air from the pressure tank getting into the lines, do not shake the tank while air is being added to the tank or after it has been pressurized. Set the tank in the requir...

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