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1992 Mazda B2600 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Import Compressor Service -> Sanden Compressor -> COMPRESSOR CLUTCH SERVICE -> COMPRESSOR CLUTCH INSPECTION -> COMPRESSOR CLUTCH OVERHAUL -> Except Honda -> Honda
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
COMPRESSOR CLUTCH INSPECTION
- Rotate compressor pulley by hand and check for excess bearing play and drag. Replace pulley as required.
- Apply 8 volts to the field coil and check that the armature is drawn by the rotor pulley.
- Measure clearance between pulley and armature. If the clearance is not between .013-.026 inch for Honda models or .016-.031 for other models, the armature should be removed and correct number of shims should be installed.
COMPRESSOR CLUTCH OVERHAUL
Honda
- Install suitable armature holder on armature ...
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BRAKE SERVICE PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
HYDRAULIC BRAKES -> BRAKE SYSTEM BLEEDING -> EXCEPT NAVAJO -> NAVAJO
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
EXCEPT NAVAJO
- Raise and support vehicle with jack stands.
- Fill reservoir with brake fluid, ensure reservoir is at least half full at all times during bleeding procedure.
- After removing bleeder cap, connect one end of transparent vinyl tube to bleeder and place other end in a that is half full with brake fluid.
- One person should depress pedal a few times, then hold the pedal depressed.
- A second person should loosen the bleeder screw and drain fluid, then retighten screw.
- Repeat steps 4 and 5 until there are no more air bubbles seen.
- After being finished, ensure there are no fluid ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Mazda -> Fuel Filter Scheduled Maintenance -> 1988-00 -> Normal Service -> Severe Service
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
- Raise and support vehicle and remove front wheels.
- Remove freewheel hub.
- Remove caliper, mounting support and knuckle arm, leaving brake hose attached, and suspend caliper out of way.
- Disconnect stabilizer, then remove tie rod end.
- Remove lower mount of shock absorber.
- Remove snap ring and spacer.
- Support lower arm with suitable jack, then disconnect upper and lower ball joints and knuckle.
- Lower the lower arm and remove knuckle assembly.
- Remove ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Starter, Replace
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect battery ground cable from battery, then raise and support vehicle.
- Remove starter motor bracket and different...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Mazda -> Check Engine Lamp -> 1990-93 B2200, B2600 & 1990-94 MPV
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
The Check Engine lamp will illuminate at 80,000 miles on MPV models and at 60,000 and 80,000 miles on B2200 and B2600 models to indicate emission maintenance is required. After performing required maintenance, the lamp may be reset as follows:
- On MPV models, remove instrument cluster, then move MIL setscrew to open positio...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Mazda B2600 AUTOMOBILES
Radiator, Replace
Vehicle: 1992 Mazda B2600 2.6 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove overflow hose from radiator.
- Remove radiator upper hose.
- Remove radiator lower hose.
- On models with automatic transmission, remove two transmission oil cooler hoses.
- On all models, remove two radiator...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Mazda B2600 AUTOMOBILES
Component location diagrams for most 1992 Mazda B2600 cars and light trucks sold in the U.S. from 1990+.
Hydraulically Controlled Automatic Transmission Components Diagram for 1992 Mazda B2600 2.6 L4 GAS Components on diagram: |
I/P & Engine Compartment Components Diagram for 1992 Mazda B2600 2.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1992 Mazda B2600 AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Mazda B2600 cars and light trucks sold in the U.S.
1992 Mazda B2600 2.6 L4 GAS Wiring Diagram Components on diagram: |
1992 Mazda B2600 2.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Mazda B2600 AUTOMOBILES
OEM TSB listings for most 1992 Mazda B2600 cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY MAINTENANCE - SERVICE TIP Vehicle: 1992 Mazda B2600 2.6 L4 GAS Auto Systems: |
Document: MAZDA WHEEL LOCK INSTALLATION - SERVICE TIP Vehicle: 1992 Mazda B2600 2.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Mazda B2600 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Mazda B2600 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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