1992 Ford Explorer REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1992 Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Ford Explorer car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 Ford Explorer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> Except Capri, Escort, Festiva, Probe, Tracer & Villager -> A/C COMPONENT DIAGNOSIS & TESTING -> 1992 COUGAR & THUNDERBIRD -> 1992 CROWN VICTORIA & GRAND MARQUIS -> 1992 SABLE & TAURUS -> 1993 COUGAR & THUNDERBIRD -> 1993 CROWN VICTORIA & GRAND MARQUIS -> 1993 SABLE & TAURUS -> 2.3L Engine -> 3.8L Supercharged Engine -> 5.0L Engine -> BRONCO, E-SERIES & F-SERIES -> COMPRESSOR CLUTCH -> Except 3.8L Supercharged Engine -> MUSTANG
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

COMPRESSOR CLUTCH

Refer to Fig. , for compressor clutch cycle timing chart.

Operation of the A/C compressor clutch is dependent on signals from the engine computer (ECM). The system is designed to interrupt A/C compressor operation when certain conditions exist. The compressor clutch can be shut off for several seconds at engine start-up, at high engine speeds, during acceleration, when the engine coolant temperature exceeds a predetermined temperature and during low engine idle conditions. If compressor operation can be restored with a jumper w...

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BRAKE SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Anti-lock Brakes -> 1992 Models (RABS) -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Aerostar -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Except Aerostar -> Wiring Diagrams
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Accessing Diagnostic Trouble Codes

When only the yellow anti-lock brake system warning lamp illuminates (red brake system warning lamp is off), a service condition is present in the anti-lock brake system. At this point, a diagnostic trouble code will be stored in the computer module until the ignition switch is placed in the Off position. It is recommended that the diagnostic trouble code be obtained before the ignition is placed in the Off position, otherwise, the vehicle will have to be driven to recreate the condition under which the diagnostic trouble code was set.

If mor...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • Raise and support vehicle.
  • Remove wheel and tire assembly.
  • Remove wheel hub retainer nut and washer assembly. Discard wheel hub retainer nut and washer assembly. It is a torque prevailing des...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Starter, Replace
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attaching bo...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Radiator, Replace
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

  • Drain cooling system into a suitable container.
  • Remove rubber radiator overflow hose from radiator.
  • Remove two fan shroud attaching screws, then lift fan shroud out of lower retaining clips and drape over fan.
  • Loosen radiator upper and lower hose clamps, then remove upper and lower radiator hoses from radiator connectors.
  • On models equipped with automatic transmission,proceed as follows:
    • Disconnect and plug two transmi...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

  • Raise tensioner by turning counterclockwise, then remove belt.
  • Install new be...

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COMPONENT LOCATION DIAGRAMS FOR 1992 Ford Explorer AUTOMOBILES

Component location diagrams for most 1992 Ford Explorer cars and light trucks sold in the U.S. from 1990+.

Engine Compartment Components Diagram for 1992 Ford Explorer  4.0 V6 GASEngine Compartment Components Diagram for 1992 Ford Explorer 4.0 V6 GAS

Components on diagram:
  • Starter Relay
  • Low Oil Level Switch
  • Connector C-112
  • Connector C-118
  • Connector C-124
  • Body Components Diagram for 1992 Ford Explorer  4.0 V6 GASBody Components Diagram for 1992 Ford Explorer 4.0 V6 GAS

    Components on diagram:
  • A4LD Automatic Transmission Solenoids
  • Liftgate Wiper Disable Switch
  • Connector C-310
  • Connector C-311
  • Connector C-312
  • CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 Ford Explorer AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 Ford Explorer cars and light trucks sold in the U.S.

    1992 Ford Explorer  4.0 V6 GAS Wiring Diagram1992 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • RABS Sensor Teat Connector
  • Rear Anti-Lock Brakes System (RABS) Module
  • Ignition Switch
  • Differential Speed Sensor
  • 4x4 Ind. Switch
  • 1992 Ford Explorer  4.0 V6 GAS Wiring Diagram1992 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Left Front Window Motor
  • Right Front Window Control Switch
  • Right Front Window Motor
  • CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 Ford Explorer AUTOMOBILES

    OEM TSB listings for most 1992 Ford Explorer cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 Ford Explorer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer SPECIFICATIONS DATA!

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