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1992 Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Ford Explorer car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 Ford Explorer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

General Service Domestic Vehicles -> 1992-93 -> Leak Tests -> Electronic Leak Detectors -> Flame-Type (Halide) Leak Detectors -> Fluid Leak Detectors
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

T...

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BRAKE SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Disc Brakes -> Caliper Service -> Aerostar, Explorer & Ranger -> Assemble -> Bronco, E-150 & F-150 -> Cleaning & Inspection -> Disassemble -> E-250-350 -> E-250-350, F-250-350 & F-Super Duty -> F-250-350 & F-Super Duty -> Inspection -> Overhaul -> Replace -> Villager -> Villager & Windstar
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Replace

Aerostar, Explorer & Ranger
  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Use an eight inch C-clamp to move piston back into its bore as follows:
    • Place head of C-clamp against caliper and screw end of C-clamp against outer pad below spring clip.
    • Tighten C-clamp until torque buttons just clear caliper (approximately 1/8 inch). Remove C-clamp.
  • Clean excess dirt from around pin tabs, then use caliper pin remover tool No. D89T-2196-A or equivalent and light hammer to drive caliper pin from caliper a...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • With vehicle in neutral, raise and support vehicle.
  • Index-mark front axle pinion flange to front driveshaft.
  • Remove transfer case skid plate.
  • Index-mark transfer case pinion flange to front ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Starter, Replace
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connector or solenoid relay wire from starter motor.
  • Remove starter motor attaching bo...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Ford Motor Co. Trucks -> Check Engine Lamp -> 1992 EEC IV -> Continuous Memory -> Keep Alive Memory (KAM)
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Continuous Memory

This lamp should light when the ignition is turned On. After the engine is started the lamp should go off, unless a fault condition has been detected by the EEC-IV system. After diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored Diagnostic Trouble Codes (DTCs) are cleared from the EEC-IV system memory as follows:

  • Perform Key On Engine Off (KOEO) Self-Test using Super Star II Tester, or equivalent scan tool.
  • When DTCs begin to be displayed, deactivate self-test as f...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump connection.
  • Remove radiator outlet hose from water pump connection and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1992 Ford Explorer 4.0 V6 GAS

  • Raise tensioner by turning counterclockwise, then remove belt.
  • Install new be...

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COMPONENT LOCATION DIAGRAMS FOR 1992 Ford Explorer AUTOMOBILES

Component location diagrams for most 1992 Ford Explorer cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Components Diagram for 1992 Ford Explorer  4.0 V6 GASInstrument Panel Components Diagram for 1992 Ford Explorer 4.0 V6 GAS

Components on diagram:
  • Ignition Switch
  • Fuel Pump Inertia Switch
  • Connector C-210
  • Connector C-211
  • Connector C-221
  • Body Components Diagram for 1992 Ford Explorer  4.0 V6 GASBody Components Diagram for 1992 Ford Explorer 4.0 V6 GAS

    Components on diagram:
  • Connector C-315
  • Connector C-402
  • Connector C-243
  • Connector C-244
  • Connector C-247
  • CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 Ford Explorer AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 Ford Explorer cars and light trucks sold in the U.S.

    1992 Ford Explorer  4.0 V6 GAS Wiring Diagram1992 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Starter Relay
  • Ignition Switch
  • Right Backup Lamp
  • Left Backup Lamp
  • Turn Signal Flasher
  • 1992 Ford Explorer  4.0 V6 GAS Wiring Diagram1992 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Starter
  • Backup Lamp Switch
  • Turn Signal Flasher
  • Backup Lamp
  • Backup Lamp Right
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    TECHNICAL SERVICE BULLETINS FOR 1992 Ford Explorer AUTOMOBILES

    OEM TSB listings for most 1992 Ford Explorer cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 Ford Explorer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer SPECIFICATIONS DATA!

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