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1992 Ford Explorer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Ford Explorer car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1992 Ford Explorer vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> VACUUM MOTOR, REPLACE -> AEROSTAR -> BRONCO & F SERIES -> ECONOLINE -> EXPLORER & RANGER -> Mix Door -> Outside Recirculating Door -> Panel/Defrost Door
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    ECONOLINE

    Outside Recirculating Door

    Refer to Figs. and , for vacuum motor replacement and proceed as follows:

    • Remove two screws attaching motor to evaporator housing.
    • Disconnect vacuum hose from outside-recirculating vacuum motor, then remove motor and bracket.
    • Lift vacuum motor until arm is out of channel which retains arm to pin. Slide arm off pin on cam, then remove motor.
    • Reverse procedure to install.

    BRONCO & F SERIES

    Outside Recirculating Door
    • Disconnect blower motor electrical connector, th...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Hydraulic Brake Systems -> Description -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    Master Cylinder

    The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

    Hydraulic Control Valves

    Combination Valve

    This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery ...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Alternator, Replace
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    • Disconnect battery ground cable.
    • Remove air cleaner assembly, if required.
    • Disconnect wire harness connectors from voltage regulator.
    • Remove accessory drive belt.
    • Remove alter...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Ford Motor Co. Trucks -> Air Bag Warning Lamp ->
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air Bag warning ...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Radiator, Replace
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    • Drain cooling system into a suitable container.
    • Remove rubber radiator overflow hose from radiator.
    • Remove two fan shroud attaching screws, then lift fan shroud out of lower retaining clips and drape over fan.
    • Loosen radiator upper and lower hose clamps, then remove upper and lower radiator hoses from radiator connectors.
    • On models equipped with automatic transmission,proceed as follows:
      • Disconnect and plug two transmi...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Ford Explorer AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    • Raise tensioner by turning counterclockwise, then remove belt.
    • Install new be...

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1992 Ford Explorer AUTOMOBILES

    Component location diagrams for most 1992 Ford Explorer cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Components Diagram for 1992 Ford Explorer  4.0 V6 GASEngine Compartment Components Diagram for 1992 Ford Explorer 4.0 V6 GAS

    Components on diagram:
  • Capacitor
  • A/C Clutch Pressure Cycling Switch
  • Connector C-100
  • Connector C-102
  • Connector C-111
  • Body Components Diagram for 1992 Ford Explorer  4.0 V6 GASBody Components Diagram for 1992 Ford Explorer 4.0 V6 GAS

    Components on diagram:
  • Connector C-315
  • Connector C-402
  • Connector C-243
  • Connector C-244
  • Connector C-247
  • CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1992 Ford Explorer AUTOMOBILES

    OEM drawn wiring diagrams for most 1992 Ford Explorer cars and light trucks sold in the U.S.

    1992 Ford Explorer  4.0 V6 GAS Wiring Diagram1992 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Starter Relay
  • Ignition Switch
  • Right Backup Lamp
  • Left Backup Lamp
  • Turn Signal Flasher
  • 1992 Ford Explorer  4.0 V6 GAS Wiring Diagram1992 Ford Explorer 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Brake Indicator
  • Alternator/Regulator
  • Fasten Belts Indicator
  • Parking Brake Switch
  • Daytime Running Lamps Module
  • CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1992 Ford Explorer AUTOMOBILES

    OEM TSB listings for most 1992 Ford Explorer cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1992 Ford Explorer 4.0 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1992 Ford Explorer AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Ford Explorer cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1992 Ford Explorer SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2001 Ford Explorer Bumper Cover, Front.

    Source: Auto Body Parts Store

    $138.59

    Click here to view more details about 1998 Ford Explorer Valance, Front1998 Ford Explorer Valance, Front, With holes for air and fog light; A high quality, OE replacement valance; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $35.87

    Click here to view more details about 2001 Ford Explorer 15" X 7" Alloy Wheel2001 Ford Explorer 15" X 7" Alloy Wheel, ALLOY WHEEL, 15 X 7, 5 STUDS/LUGS, 4.5" BOLT DIA, 10 SLOTS, MACHINED & SILVER, 1 PIECE DSGN WITH CIRCULAR PCKTS ON MOUNTING SURFACE AND, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $111.45

    Click here to view more details about 2003 Ford Explorer V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2008 Ford Explorer Used Wiper Motor Front, (motor only), Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2003 Ford Explorer Used Cargo Cover, BROWN, Very Good.

    Source: Used Auto Parts Store

    $85.00
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