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1992 Dodge W250 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1992 Dodge W250 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge W250 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans Except Ram 50 -> Evaporator Core, Replace -> Auxiliary Evaporator -> Cherokee & Comanche -> D & W Pickups & Ramcharger -> Dakota -> Front Wheel Drive Van Models -> Grand Cherokee -> Rear Wheel Drive Van Models -> Underdash Evaporator -> Wrangler
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
D & W Pickups & Ramcharger
- Disconnect battery ground cable.
- Discharge A/C system and disconnect refrigerant and heater lines from unit.
- Move shift levers away from dash.
- Remove right side cowl trim panel, if equipped.
- Remove 4 screws at base and remove glove box.
- Remove brace through glove box opening and remove ashtray.
- Remove right half of lower reinforcement (7 screws to instrument panel and 1 to cowl side of trim panel).
- Disconnect radio ground strap.
- Remove center distribution duct and floor air distribution duc...
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BRAKE SERVICE PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> 1992-95 -> 1996 -> Caravan, Town & Country & Voyager -> Cherokee & Comanche -> Chrysler -> Except Cherokee & Comanche -> Full Size Truck, Van/Wagon & Dakota Less RWAL -> Full Size Truck, Van/Wagon & Dakota w/RWAL -> Jeep -> Less Aluminum Master Cylinder -> Master Cylinder -> Ram 50 -> With Aluminum Master Cylinder & Manual Brakes -> With Aluminum Master Cylinder & Power Brakes
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
Master Cylinder
Chrysler
Caravan, Town & Country & Voyager
1992-95
- Disconnect and plug brake tubes from master cylinder. Cap master cylinder ports.
- Remove master cylinder attaching nuts.
- Remove master cylinder from power brake unit.
- Reverse procedure to install. Master cylinder should be bench bled before installation, using bleeding tubes tool No. C-4546, or equivalent.
1996
- With engine not running, pump brake pedal four or five times to deplete vacuum in power booster.
- Thoroughly clean all surfaces of filler neck, brake fluid reservoir and area where master cylinder assembly attac...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 W Series & Ramcharger 4WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt.
- Remove B+ terminal nut, field terminal nuts, ground and harness hold down nuts, then wire connectors.
- Remove top mounting nut and bottom bolt, then separate alternator from mounting plate.
- Remove altern...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 1992 Dodge W250 Pickup 5.9 V8 GAS
When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Dodge W250 Pickup 5.9 L6 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse proc...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1992 Dodge W250 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1992 Dodge W250 Pickup 5.9 L6 DIESEL
- Attach a 3/8 inch long-handle ratchet to square hole in automatic belt tensioner.
- Rotate tensioner assembly counterclockwise...
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COMPONENT LOCATION DIAGRAMS FOR 1992 Dodge W250 Pickup AUTOMOBILES
Component location diagrams for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. from 1990+.
 Dash Panel Splices Diagram for 1992 Dodge W250 Pickup 5.9 V8 GASComponents on diagram: |
 Frame Splices Diagram for 1992 Dodge W250 Pickup 5.9 L6 DIESELComponents on diagram: |
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WIRING DIAGRAMS FOR 1992 Dodge W250 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S.
 1992 Dodge W250 Pickup 5.9 L6 DIESEL Wiring DiagramComponents on diagram: |
 1992 Dodge W250 Pickup 5.9 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1992 Dodge W250 Pickup AUTOMOBILES
OEM TSB listings for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS Auto Systems: |
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Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1992 Dodge W250 Pickup 5.2 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1992 Dodge W250 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1992 Dodge W250 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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