1991 Toyota Corolla REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1991 Toyota Corolla CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Toyota Corolla car and truck repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Toyota Corolla automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Toyota mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Toyota Corolla vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Imported Cars & Light Trucks & Vans -> 1991-92 -> Oil Charge -> 1992 240SX -> 1992 Q45 -> 1992 Sonata -> 3000GT -> 323 -> 911 -> 928 -> 929 -> Accord -> Acura -> Amigo, Pickup & Rodeo -> B2200 & B2600i -> Civic -> Corrado & Passat -> Daihatsu -> Delco 4 Cylinder Radial Compressor -> Diamante -> Eclipse -> ES 300 -> Except 1992 240SX -> Except 1992 Q45 -> Except 1992 Sonata -> Except ES 300 -> Except SVX -> Except York Compressors -> Expo -> Galant -> Golf, GTI & Jetta -> Honda -> Hyundai -> Impulse & Stylus -> Infiniti -> Isuzu -> Jaguar -> Lexus -> Mazda -> Mercedes Benz -> Miata -> Mirage -> Mitsubishi -> Montero -> MPV -> MX-6 & 626 -> Navajo -> Nissan -> Peugeot -> Pickup -> Porsche -> Precis -> Prelude -> RX-7 -> Saab -> Sanden Compressor -> Seiko-Seiki Compressor -> Sterling -> Subaru -> Suzuki -> SVX -> Toyota -> Trooper -> Vanagon -> Volkswagen -> Volvo -> York Compressors
Vehicle: 1991 Toyota Corolla DLX ALL Trac 1.6 L4 GAS

Acura

When replacing compressor, drain 1 ounce of oil from replacement compressor prior to installation. When replacing other components, add oil as follows:

Condenser:
Integra 1/3 ounce
Legend 1/2 ounce
Vigor 2/3 ounce
Evaporator:
Integra-1 ounce
Legend 1/2 ounces
Vigor 1/2 ounce
Lines 1/3 ounce
Receiver/Drier 1/3 ounce

Daihatsu

When overhauling or replacing compressor, drain oil from old compressor and measure amount of oil recovered, add same amount measured plus an additional .7 ounce to compressor. When re...

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BRAKE SERVICE PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

TOYOTA, DRUM BRAKES -> SERVICE -> Inspection -> Installation -> Removal -> TYPE 1 (2WD DUO SERVO TYPE) -> TYPE 2 (2WD LEADING-TRAILING TYPE) -> TYPE 3 -> TYPE 4 -> TYPE 5 -> TYPE 6 -> TYPE 7
Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

TYPE 1 (2WD DUO SERVO TYPE)

Removal
  • Raise and support rear of vehicle them remove wheel and tire assembly.
  • Remove brake drum. If brake drum cannot be removed easily, insert a suitable screwriver through hole in backing plate, then push adjuster lever away from adjuster and back of adjustment tension.
  • Remove two shoe return springs, using suitable tool, Fig.
  • Push lever upward, then remove cable, shoe guide, plate and cable guide.
  • Remove spring from lever, then the lever and spring.
  • Remove two tension springs, using a suitable tool, then shoe hold-down springs and pins.
  • Remove shoes, adjuster and...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Toyota -> Component Locations -> 1989-97 Corolla 1.6L (4A-FE) & 1.8L Engines
Vehicle: 1991 Toyota Corolla SR5 1.6 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1991 Toyota Corolla DLX 1.6 L4 GAS

  • Raise and support vehicle, then remove wheels and engine undercover.
  • Drain transmission fluid into a suitable container.
  • Remove cotter pin and lock cap. While applying brakes, remove axle spline nut.
  • Disconnect tie rod end from steering knuckle, then lower ball joint from lower control arm.
  • Remove brake caliper and suspend so as not to twist or stretch brake line.
  • Remove brake disc if necessary, then using suitable puller, remove driveshaft outer joint from axle hub.
  • To remove driveshafts from transaxle, gently tap with hammer and brass drift to release shaft, or u...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Alternator, Replace
Vehicle: 1991 Toyota Corolla DLX ALL Trac 1.6 L4 GAS

  • Disconnect battery ground cable from negative terminal of battery.
  • Disconnect connector from alternator.
  • Remove nut and wire from alternator.
  • Loos...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Toyota -> Automatic Transmission Overdrive Lamp ->
Vehicle: 1991 Toyota Corolla DLX 1.6 L4 GAS

The "OD Off" lamp will be illuminated when the ignition switch is in the On position and the Overdrive (OD) switch is in the Off position. When the OD switch is placed in the On position, the "OD Off" lamp should go out. If the lamp flashes when the switch is placed in the On position, a fault has been detected by the electronic control system. After diagnosis and repair are c...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Toyota Corolla GTS 1.6 L4 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at water inlet pipe.
  • Remove hose from water inlet pipe.
  • Remove hose from vehicle.
  • Reverse proced...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1991 Toyota Corolla LE 1.6 L4 GAS

  • Loosen alternator pivot bolt.
  • Loosen alternator adjuster lock bolt.
  • Loosen adjusting bolt to remove tension from bel...

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COMPONENT LOCATION DIAGRAMS FOR 1991 Toyota Corolla AUTOMOBILES

Component location diagrams for most 1991 Toyota Corolla cars and light trucks sold in the U.S. from 1990+.

Shift Lock Components Diagram for 1991 Toyota Corolla DLX 1.6 L4 GASShift Lock Components Diagram for 1991 Toyota Corolla DLX 1.6 L4 GAS

Components on diagram:
  • Shift Lock Control Switch
  • Shift Lock
  • Parking Lock Cable
  • Shift Lock Solenoid
  • Shift Lock Override Button
  • Passenger Compartment Splice Location Diagram for 1991 Toyota Corolla LE 1.6 L4 GASPassenger Compartment Splice Location Diagram for 1991 Toyota Corolla LE 1.6 L4 GAS

    Components on diagram:
  • Splice B-1
  • Splice B-10
  • Splice B-11
  • Splice B-12
  • Splice B-14
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    WIRING DIAGRAMS FOR 1991 Toyota Corolla AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Toyota Corolla cars and light trucks sold in the U.S.

    1991 Toyota Corolla SR5 1.6 L4 GAS Wiring Diagram1991 Toyota Corolla SR5 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Security Indicator
  • Integration Relay
  • RH Door Lock Key Sw
  • Ignition SW
  • 1991 Toyota Corolla DLX 1.6 L4 GAS Wiring Diagram1991 Toyota Corolla DLX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Brake Fluid Level Switch
  • Cruise Control Actuator
  • Cruise Control Vacuum Pump
  • Cruise Control Sw
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    TECHNICAL SERVICE BULLETINS FOR 1991 Toyota Corolla AUTOMOBILES

    OEM TSB listings for most 1991 Toyota Corolla cars and light trucks sold in the U.S. from 1985+.

    Document: SEAT BELT TONGUE PLATE STOPPER REPLACEMENT - REVISED
    Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: REPLACEMENT CERTIFICATION LABELS - REVISED
    Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

    Auto Systems:
  • Identification, Models, Labels, Etc.
  • CLICK HERE TO GET FULL ACCESS TO 1991 Toyota Corolla TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Toyota Corolla AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Toyota Corolla SPECIFICATIONS DATA!

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