1991 Toyota Corolla REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1991 Toyota Corolla CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Toyota Corolla car and truck repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Toyota Corolla automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Toyota mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Toyota Corolla vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Imported Cars & Light Trucks & Vans -> 1991-92 -> Leak Tests -> Electronic Leak Detectors -> Flame-Type (Halide) Leak Detectors -> Fluid Leak Detectors
Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

Electronic Leak Detectors

There are a number of electronic leak detectors, Fig. available to per...

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BRAKE SERVICE PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

TOYOTA, DRUM BRAKES -> DRUM BRAKE ADJUSTMENT -> Camry, Celica, Corolla, Previa, Tercel & Van -> Land Cruiser, Pickup & 4Runner -> Land Cruiser, Pickup & 4Runner, 4WD -> PARKING BRAKE -> Pickup & 4Runner, 2WD -> SHOE ADJUSTMENT
Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

PARKING BRAKE

Camry, Celica, Corolla, Previa, Tercel & Van
  • Apply parking brake and count number of notches on parking brake sector. Specified number of notches should be as follows: 4-7 for Celica, 5-8 for Corolla, 5-8 for Camry, 4-5 for Previa, 5-8 for Tercel sedans, 6-8 for Tercel wagons, and 7-9 for Van models.
  • On Camry, Celica, Corolla and Tercel, adjust parking brake as follows:
    • Remove console box, and if necessary, the shift knob.
    • Loosen locknut and turn adjustment screw until lever travel is correct.
    • Tighten locknut and reinstall console, and on Van models, shift ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Toyota -> Fuel Filter Scheduled Maintenance -> 1986-06 Models -> Normal Service -> Severe Service
Vehicle: 1991 Toyota Corolla DLX 1.6 L4 GAS

Normal Service

Service as r...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1991 Toyota Corolla DLX ALL Trac 1.6 L4 GAS

  • Raise and support vehicle, then remove wheels and engine undercover.
  • Drain transmission fluid into a suitable container.
  • Remove cotter pin and lock cap. While applying brakes, remove axle spline nut.
  • Disconnect tie rod end from steering knuckle, then lower ball joint from lower control arm.
  • Remove brake caliper and suspend so as not to twist or stretch brake line.
  • Remove brake disc if necessary, then using suitable puller, remove driveshaft outer joint from axle hub.
  • To remove driveshafts from transaxle, gently tap with hammer and brass drift to release shaft, or u...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Starter, Replace
Vehicle: 1991 Toyota Corolla LE 1.6 L4 GAS

  • Disconnect battery ground cable from negative terminal of battery.
  • Remove air cleaner assembly.
  • Remove two starter mounting bolts.
  • Remove nut and disconnect battery cable from mag...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Toyota -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1991 Toyota Corolla DLX 1.6 L4 GAS

On some models equipped with OBD II, the MIL will also illuminate if the fuel tank filler cap is not properly tightened. Tighten fuel tank filler cap until it clicks.

The MIL should light when the ignition switch is placed in the On position without starting the engine. When the engine is started, the lamp should go out. If it remains lit, a fault has been detected by the diagnostic system and has logged a diagnostic trouble code. If the fault does not occur again within three trips, the lamp will go out but a diagnostic tro...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Radiator, Replace
Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • On models with automatic transaxle, disconnect two cooler hoses. Some oil will leak out, catch it in a suitable container. Plug hose to prevent oil from escaping.
  • On all ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Toyota Corolla AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

  • Loosen alternator pivot bolt.
  • Loosen alternator adjuster lock bolt.
  • Loosen adjusting bolt to remove tension from bel...

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COMPONENT LOCATION DIAGRAMS FOR 1991 Toyota Corolla AUTOMOBILES

Component location diagrams for most 1991 Toyota Corolla cars and light trucks sold in the U.S. from 1990+.

I/P Harness To Harness Connector & Ground Locations Diagram for 1991 Toyota Corolla  1.6 L4 GASI/P Harness To Harness Connector & Ground Locations Diagram for 1991 Toyota Corolla 1.6 L4 GAS

Components on diagram:
  • Ground IF
  • Ground IE
  • Ground IG
  • Ground ID
  • Engine Compartment Harness Diagram for 1991 Toyota Corolla DLX ALL Trac 1.6 L4 GASEngine Compartment Harness Diagram for 1991 Toyota Corolla DLX ALL Trac 1.6 L4 GAS

    Components on diagram:
  • Brake Fluid Level Switch
  • Wiper Motor
  • Starter
  • Ignition Coil
  • Horn
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    WIRING DIAGRAMS FOR 1991 Toyota Corolla AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Toyota Corolla cars and light trucks sold in the U.S.

    1991 Toyota Corolla SR5 1.6 L4 GAS Wiring Diagram1991 Toyota Corolla SR5 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Water Temperature Switch
  • Vacuum Sensor
  • Throttle Position Sensor
  • Brake Fluid Level Switch
  • Alternator
  • 1991 Toyota Corolla DLX 1.6 L4 GAS Wiring Diagram1991 Toyota Corolla DLX 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Tail Lamp Relay
  • RH Rear Side Marker Lamp
  • Rheostat
  • License Plate Lamps
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    TECHNICAL SERVICE BULLETINS FOR 1991 Toyota Corolla AUTOMOBILES

    OEM TSB listings for most 1991 Toyota Corolla cars and light trucks sold in the U.S. from 1985+.

    Document: SEAT BELT TONGUE PLATE STOPPER REPLACEMENT - REVISED
    Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: REPLACEMENT CERTIFICATION LABELS - REVISED
    Vehicle: 1991 Toyota Corolla 1.6 L4 GAS

    Auto Systems:
  • Identification, Models, Labels, Etc.
  • CLICK HERE TO GET FULL ACCESS TO 1991 Toyota Corolla TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Toyota Corolla AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Toyota Corolla cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Toyota Corolla SPECIFICATIONS DATA!

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