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1991 Suzuki Sidekick CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Suzuki Sidekick car and truck
repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Suzuki Sidekick automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
SUZUKI, HYDRAULIC BRAKES -> BRAKE PEDAL TRAVEL CHECK
Vehicle: 1991 Suzuki Sidekick JX 1.6 L4 GAS
- Start engine, then depress brake pedal a few times.
- Apply approximately 66 lbs. load to brake pedal, and measure pedal armto wall clearance, "B," Fig.
- Clearance should not exceed the following:
- On Samurai models, 2...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Suzuki -> Fuel Filter Scheduled Maintenance -> 1989-95 Sidekick & X90 -> Normal Service -> Severe Service
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
Normal Service
Replace every 3...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
- Raise and support vehicle, then drain transaxle oil into appropriate container.
- Remove tires and wheels.
- Remove locking hub, then driveshaft circlip.
- Remove stabilizer ball joint nut, then tie rod castle nut.
- Remove caliper bolt, then caliper from disc.
- Remove knuckle ball joint stud nut, then support lower arm with suitable jack.
- Remove strut bracket bolts.
- Remove knuckle and wheel hub assembly, by lowering jack.
- On RH side, to detach snap ring fitted on spline of differential side joint from differential side gear, pull inboard joint using a tire l...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Starter, Replace
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Suzuki -> Check Engine Lamp/Malfunction Indicator Lamp (MIL) -> 1990-91 Samurai & Sidekick
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
The Check Engine light will flash or light at 50,000, 80,000 and 100,000 miles to indicate emission maintenance is required. After performing the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Suzuki Sidekick JL 1.6 L4 GAS
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- On models with automatic transaxle, place oil pan under radiator and disconnect A/T fluid hoses from radiator.
- On all models, loosen cooling fan belt tension.
- Loosen cooling fan/clutch nuts.
- Disconnect radiator inlet hose from r...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Suzuki Sidekick AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Suzuki Sidekick JS 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- On models with air conditioning, loosen air conditioning drive belt adjusting bolt and ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Suzuki Sidekick AUTOMOBILES
Component location diagrams for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. from 1990+.
 Cowl Upper Wiring Diagram for 1991 Suzuki Sidekick JLX 1.6 L4 GASComponents on diagram: |
 EFI Component Locations Diagram for 1991 Suzuki Sidekick JS 1.6 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Suzuki Sidekick AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S.
 1991 Suzuki Sidekick JL 1.6 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Suzuki Sidekick JLX 1.6 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Suzuki Sidekick AUTOMOBILES
OEM TSB listings for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. from 1985+.
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Document: OIL LEAK IDENTIFICATION Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS Symptoms: |
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Document: BEVEL PINION MOUNTING DISTANCE Vehicle: 1991 Suzuki Sidekick JLX 1.6 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Suzuki Sidekick AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Suzuki Sidekick cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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