1991 Subaru Justy REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1991 Subaru Justy CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Subaru REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Subaru Justy car and truck repair procedures including Subaru engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Subaru Justy automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Subaru mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Subaru Justy vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

Imported Cars & Light Trucks & Vans -> 1991-92 -> Oil Charge -> 1992 240SX -> 1992 Q45 -> 1992 Sonata -> 3000GT -> 323 -> 911 -> 928 -> 929 -> Accord -> Acura -> Amigo, Pickup & Rodeo -> B2200 & B2600i -> Civic -> Corrado & Passat -> Daihatsu -> Delco 4 Cylinder Radial Compressor -> Diamante -> Eclipse -> ES 300 -> Except 1992 240SX -> Except 1992 Q45 -> Except 1992 Sonata -> Except ES 300 -> Except SVX -> Except York Compressors -> Expo -> Galant -> Golf, GTI & Jetta -> Honda -> Hyundai -> Impulse & Stylus -> Infiniti -> Isuzu -> Jaguar -> Lexus -> Mazda -> Mercedes Benz -> Miata -> Mirage -> Mitsubishi -> Montero -> MPV -> MX-6 & 626 -> Navajo -> Nissan -> Peugeot -> Pickup -> Porsche -> Precis -> Prelude -> RX-7 -> Saab -> Sanden Compressor -> Seiko-Seiki Compressor -> Sterling -> Subaru -> Suzuki -> SVX -> Toyota -> Trooper -> Vanagon -> Volkswagen -> Volvo -> York Compressors
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

Acura

When replacing compressor, drain 1 ounce of oil from replacement compressor prior to installation. When replacing other components, add oil as follows:

Condenser:
Integra 1/3 ounce
Legend 1/2 ounce
Vigor 2/3 ounce
Evaporator:
Integra-1 ounce
Legend 1/2 ounces
Vigor 1/2 ounce
Lines 1/3 ounce
Receiver/Drier 1/3 ounce

Daihatsu

When overhauling or replacing compressor, drain oil from old compressor and measure amount of oil recovered, add same amount measured plus an additional .7 ounce to compressor. When re...

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BRAKE SERVICE PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

SUBARU, DRUM BRAKES -> BRAKE SHOES REPLACEMENT -> EXCEPT JUSTY -> JUSTY
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

EXCEPT JUSTY
  • Raise and support vehicle.
  • Remove rear wheels.
  • Remove brake drum.
  • Disconnect brake line from back plate.
  • Using suitable pliers, remove shoe hold down springs, Figs. and .
  • Remove shoes.
  • Reverse procedure to install. Refer to Figs. and for torque values.
JUSTY
  • Raise and support vehicle.
  • Remove rear wheels.
  • Remove hub cap, cotter pin, castle nut, conical spring and center...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

Subaru -> Fuel Filter Replacement -> Justy w/Carbureted Engine
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

  • Loosen the three flange bolts, then lower the fuel pump bracket.
  • Disconnect the fuel pump wiring harness connector.
  • Disconnect the hoses from th...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

  • Disconnect ground cable from battery.
  • Move selector lever or gear shift lever to "N".
  • Release parking brake.
  • Jack up vehicle and support it with sturdy racks.
  • Remove rear exhaust pipe and muffler.
  • Remove front exhaust cover.
  • Remove differential mount front cover.
  • Remove four bolts which hold propeller shaft to rear differential. Put matching marks on affected parts before removal. Remove all but one bolt.
  • Remove two bolts which hold center bearing to car body.
  • Place a s...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

Starter, Replace
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

  • Disconnect battery ground cable.
  • Disconnect battery cable and solenoid wiring at sta...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

Subaru -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

The AWD warning lamp, will illuminate for a few seconds when the ignition switch is placed in the on position as a bulb check. The lamp should go off when the engine is started. The lamp will illuminate when AWD is disen...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

Radiator, Replace
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

  • Drain engine coolant.
  • Remove inlet and outlet hoses from radiator, Fig. .
  • Disconnect radiator fan electrical connection.
  • Remove radiator brackets.
  • On models equipped with electronically controlled variable transaxles (E...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Subaru Justy AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

  • Disconnect negative cable from battery.
  • Loosen alternator ...

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COMPONENT LOCATION DIAGRAMS FOR 1991 Subaru Justy AUTOMOBILES

Component location diagrams for most 1991 Subaru Justy cars and light trucks sold in the U.S. from 1990+.

Rear Wiring Diagram for 1991 Subaru Justy GL 1.2 L3 GASRear Wiring Diagram for 1991 Subaru Justy GL 1.2 L3 GAS

Components on diagram:
  • Connector R-11
  • Connector R-22
  • Connector R-23
  • Connector R-25
  • Connector R-2
    • Engine Compartment Component Locations Diagram for 1991 Subaru Justy GL 1.2 L3 GASEngine Compartment Component Locations Diagram for 1991 Subaru Justy GL 1.2 L3 GAS

    Components on diagram:
  • 4WD Switch
  • Pressure Sensor
  • Throttle Sensor
  • Battery
  • ISC Solenoid

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    WIRING DIAGRAMS FOR 1991 Subaru Justy AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Subaru Justy cars and light trucks sold in the U.S.

    1991 Subaru Justy GL 1.2 L3 GAS Wiring Diagram1991 Subaru Justy GL 1.2 L3 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Radio
  • Ignition Switch
  • Cigarette Lighter
  • Clock
    • 1991 Subaru Justy GL 1.2 L3 GAS Wiring Diagram1991 Subaru Justy GL 1.2 L3 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Ignition Switch
  • Inhibitor Switch
  • Back-up Light Switch
  • Rear Combination Light- Left Hand

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    TECHNICAL SERVICE BULLETINS FOR 1991 Subaru Justy AUTOMOBILES

    OEM TSB listings for most 1991 Subaru Justy cars and light trucks sold in the U.S. from 1985+.

    Document: REMANUFACTURED TRANSAXLES PROGRAM - REVISED
    Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
    • Document: RECOMMENDED MATERIALS
    Vehicle: 1991 Subaru Justy GL 1.2 L3 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives

    • CLICK HERE TO GET FULL ACCESS TO 1991 Subaru Justy TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Subaru Justy AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Subaru Justy cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Subaru Justy cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Subaru Justy cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Subaru Justy cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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