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1991 Pontiac 6000 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> Chevrolet Celebrity, Oldsmobile Cutlass Ciera & Cutlass Cruiser & Pontiac 6000 & 1990-96 Buick Century
Vehicle: 1991 Pontiac 6000 LE 3.1 V6 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
POWER BRAKE UNITS, GENERAL MOTORS -> DELCO-MORAINE TANDEM DIAPHRAGM TYPE -> Assembly -> Brakes Grab -> DESCRIPTION -> Disassembly -> Hard Pedal -> OVERHAUL -> Slow Or No Release -> TROUBLESHOOTING
Vehicle: 1991 Pontiac 6000 LE 3.1 V6 GAS
DESCRIPTION
This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring,Figs. and .
The unit operates in much the same manner as the single diaphragm unit described previously. The diaphragm and plate assemblies utilize the pressure differential between the engine intake manifold vacuum and atmospheric pressure to assist in braking.
TROUBLESHOOTING
Hard Pedal
- Internal vacuum leak.
- Faulty control valve.
Brakes Grab
- Faulty control valve...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1991 Pontiac 6000 LE 2.5 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Pontiac 6000 LE 2.5 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle, then remove wheel and tire assembly.
- Install drive axle seal protector J-34754 or equivalent on outer joint.
- Insert a screwdriver or drift into caliper and rotor to prevent rotor from turning and remove hub nut and washer.
- Remove lower ball joint cotter pin and nut, then loosen joint using a suitable puller or tool No. J-29330. If right axle is being removed, turn wheel to left, if left axle is being removed, turn wheel to right.
- Insert a prybar between suspension support and lower control arm and sepa...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Pontiac 6000 LE 3.1 V6 GAS
- Disconnect battery ground cable.
- Remove throttle body air inlet duct, then apply parking brake.
- Place transaxle in neutral gear position.
- Remove engine mount strut bolts and position mount aside.
- Install suitable engine ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 1991 Pontiac 6000 LE 2.5 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Pontiac 6000 SE 3.1 V6 GAS
Inlet
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to heater core inlet tube.
- Loosen hose clamp connecting hose to intake manifold.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Pontiac 6000 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Pontiac 6000 SE 3.1 V6 GAS
- Remove belt guard.
- Lift or rotate tensioner using a...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Pontiac 6000 AUTOMOBILES
Component location diagrams for most 1991 Pontiac 6000 cars and light trucks sold in the U.S. from 1990+.
RH Side Of Steering Column Diagram for 1991 Pontiac 6000 LE 2.5 L4 GAS Components on diagram: |
Engine Component Locations Diagram for 1991 Pontiac 6000 LE 3.1 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Pontiac 6000 AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Pontiac 6000 cars and light trucks sold in the U.S.
1991 Pontiac 6000 SE 3.1 V6 GAS Wiring Diagram Components on diagram: |
1991 Pontiac 6000 LE 2.5 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Pontiac 6000 AUTOMOBILES
OEM TSB listings for most 1991 Pontiac 6000 cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Pontiac 6000 LE 2.5 L4 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Pontiac 6000 LE 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Pontiac 6000 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Pontiac 6000 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Pontiac 6000 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Pontiac 6000 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Pontiac 6000 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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