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1991 Plymouth Sundance CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Plymouth Sundance car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Sundance automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Chrysler Imperial, LeBaron & New Yorker (1990-93), Dodge Daytona, Dynasty, Monaco, Omni, Shadow & Spirit, Eagle Premier & Plymouth Acclaim, Horizon, & Sundance
Vehicle: 1991 Plymouth Sundance 2.2 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
DISC BRAKES, CHRYSLER CORP. -> General Information -> GENERAL PRECAUTIONS
Vehicle: 1991 Plymouth Sundance RS 2.5 L4 GAS
- Grease or any other foreign material must be kept off the caliper, linings, surfaces of the disc and external surfaces of the hub, during service procedures. Handling the brake disc and caliper should be done in a way to avoid deformation of the disc and nicking or scratching brake linings.
- If inspection reveals that the rubber piston seals are worn or damaged, they should be replaced.
- During removal and installation of a wheel assembly, exercise care so as not to interfere with o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 1984-95 Front Wheel Drive Models w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1991 Plymouth Sundance RS 2.5 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Plymouth Sundance RS 2.5 L4 GAS
Inboard C/V joints have stub shafts splined into differential side gears, or the intermediate shaft on the right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in C/V joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate bal...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Plymouth Sundance 2.5 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt
- Remove alternator mounting bolts and position alternator to gain access to all connectors wires.
- Remove B+ terminal nut, field terminal nut, ground and harness hold down...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
Chrysler LLC Cars -> Anti-Lock Brake System (ABS) Warning Lamp -> Acclaim, Daytona, Dynasty, Imperial, LeBaron, Shadow, Spirit & Sundance & 1993 New Yorker
Vehicle: 1991 Plymouth Sundance America 2.2 L4 GAS
This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If the lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When the lamp is lit, turn ignition Off, then start the engine again. If the lamp still remains lit, the anti-lock brake system should be serviced. The brake system ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1991 Plymouth Sundance 2.5 L4 GAS
Lower
- Drain coolant into a suitable container.
- Loosen hose clamp connecting hose to radiator.
- Loosen hose clamp connecting hose to water pump.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Plymouth Sundance AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Plymouth Sundance 2.2 L4 GAS
- Raise vehicle on hoist.
- Remove right front splash sh...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Plymouth Sundance AUTOMOBILES
Component location diagrams for most 1991 Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
 Luggage Compartment Splices Diagram for 1991 Plymouth Sundance 2.2 L4 GASComponents on diagram: |
 Instrument Panel & Steering Column Components & Connectors Diagram for 1991 Plymouth Sundance 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Plymouth Sundance AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Plymouth Sundance cars and light trucks sold in the U.S.
 1991 Plymouth Sundance RS 2.5 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Plymouth Sundance 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Plymouth Sundance AUTOMOBILES
OEM TSB listings for most 1991 Plymouth Sundance cars and light trucks sold in the U.S. from 1985+.
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Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1991 Plymouth Sundance 2.5 L4 GAS Auto Systems: |
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Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1991 Plymouth Sundance 2.5 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Plymouth Sundance AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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