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1991 Mazda MPV CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1991-92 -> Precautions -> Cleanliness -> General Service -> Safety
Vehicle: 1991 Mazda MPV 3.0 V6 GAS
Safety
The Freon refrigerant used in car air conditioners is also known as R-12. It is colorless and odorless both as a gas and a liquid. Since it boils (vaporizes) at -21.7°F, it will usually be in a vapor state when being handled in a repair shop. But if a portion of the liquid coolant should come in contact with the hands or face, note that its temperature momentarily will be at least 22° below zero.
Protective goggles should be worn when opening any refrigerant lines. If liquid coolant does touch the eyes, bathe the eyes quickly in cold water. Then apply a bland ...
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BRAKE SERVICE PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
DISC BRAKES -> BRAKE PAD SERVICE -> 1992 MPV -> 626 & MX-6 -> 929 -> 929 & 1990-91 MPV -> B2200 & B2600i -> FRONT -> Installation -> MIATA -> MIATA & MX-3 -> MX-3 -> NAVAJO -> PROTEGE & 323 -> REAR -> Removal -> RX-7
Vehicle: 1991 Mazda MPV 3.0 V6 GAS
FRONT
MIATA
- Raise and support front of vehicle, then remove front wheels.
- Remove parts in order as shown in Fig. noting the following:
- After removing lower lock bolt, rotate caliper upward and support with rope.
- Reverse procedure to install, noting the following.
- Push the piston inward using piston pushing tool No. 490221600C or equivalent, then install new pads.
RX-7
Replace left and right brake pads at the same time. Do not replace one wheel side only.
- Raise and support front of vehicle.
- Remove tire and wheel assembly.
- On single piston caliper, remove lockpin bolt and lift caliper as...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
Mazda -> Fuel Filter Scheduled Maintenance -> 1988-00 -> Normal Service -> Severe Service
Vehicle: 1991 Mazda MPV 3.0 V6 GAS
Normal Service
Replace every 60,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Mazda MPV 2.6 L4 GAS
- Raise and support vehicle and remove front wheels.
- Remove freewheel hub.
- Remove caliper, mounting support and knuckle arm, leaving brake hose attached, and suspend caliper out of way.
- Disconnect stabilizer, then remove tie rod end.
- Remove lower mount of shock absorber.
- Remove snap ring and spacer.
- Support lower arm with suitable jack, then disconnect upper and lower ball joints and knuckle.
- Lower the lower arm and remove knuckle assembly.
- Remove ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
Starter, Replace
Vehicle: 1991 Mazda MPV 2.6 L4 GAS
- Disconnect battery ground cable.
- Disconnect battery ground cable from battery, then raise and support vehicle.
- Remove starter motor bracket and different...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
Mazda -> Check Fuel Cap Lamp ->
Vehicle: 1991 Mazda MPV 2.6 L4 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remain...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Mazda MPV 3.0 V6 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove fresh air duct from radiator.
- Remove overflow hose from radiator.
- Remove radiator upper hose.
- Remove radiator lower hose.
- On models with automatic transmission, remove two transmission oil cooler hoses.
- On all models, remove two radiator brackets.
- ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Mazda MPV AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Mazda MPV 3.0 V6 GAS
- Remove righthand splash shield.
- Set a breaker bar on center of tensioner pulley.
- Turn c...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Mazda MPV AUTOMOBILES
Component location diagrams for most 1991 Mazda MPV cars and light trucks sold in the U.S. from 1990+.
Fuel & Emission Control System Components (Input) Diagram for 1991 Mazda MPV 3.0 V6 GAS Components on diagram: |
Automatic Lead Leveling (ALL) System Components Diagram for 1991 Mazda MPV 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Mazda MPV AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Mazda MPV cars and light trucks sold in the U.S.
1991 Mazda MPV 2.6 L4 GAS Wiring Diagram Components on diagram: |
1991 Mazda MPV 2.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Mazda MPV AUTOMOBILES
OEM TSB listings for most 1991 Mazda MPV cars and light trucks sold in the U.S. from 1985+.
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1991 Mazda MPV 3.0 V6 GAS Auto Systems: |
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1991 Mazda MPV 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Mazda MPV AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Mazda MPV cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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