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1991 Mazda B2200 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Mazda -> WIRING DIAGRAMS -> Cooling Fans
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
For Navajo wiring, ref...
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BRAKE SERVICE PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
POWER BRAKE UNITS -> TROUBLESHOOTING -> CHECK VALVE -> FUNCTION CHECK -> LOAD TEST
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
FUNCTION CHECK
- Stop engine and depress brake pedal a few times to relieve vacuum.
- With pedal depressed, start engine. After starting engine, pedal should move down slightly. If so, unit is functioning.
- After engine has run two minutes, turn it off. Depress pedal with normal force.
- If the first pedal stroke is long and gets shorter with subsequent strokes, the unit is operating. If a problem is found, inspect check valve, vacuum hose and installation. Repair if necessary and check again.
- Start engine and depress pedal with usual force.
- Stop engine with pedal still depressed. Hold pedal...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Mazda -> Component Locations -> 1987-93 B2200 w/2.2L Carbureted Engine
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
- Raise and support vehicle.
- Match mark driveshaft and companion flange for installation reference.
- Remove bolts from driveshaft to companion flange.
- Pull driv...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
- Disconnect battery ground cable.
- Disconnect wire and connector from alternator.
- Remove drive belt.
- Remove alternator mounting bolts and nut.
- Remove alternator from vehicle.
- Reverse proc...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Mazda -> Automatic Transaxle Warning Lamp ->
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned to On position as a bulb check. If the warning lamp flashes or lights, the tran...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Mazda B2200 AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Mazda B2200 2.2 L4 GAS
- Disconnect negative cable from battery.
- Drain coolant into a suitable container.
- Remove overflow hose from radiator.
- Remove radiator upper hose.
- Remove radiator lower hose.
- On models with automatic transmission, remove two transmission oil cooler hoses.
- On all models, remove two radiator...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Mazda B2200 AUTOMOBILES
Component location diagrams for most 1991 Mazda B2200 cars and light trucks sold in the U.S. from 1990+.
Electronically Controlled Automatic Transmission Components Diagram for 1991 Mazda B2200 2.2 L4 GAS Components on diagram: |
Manual Transmission Components Diagram for 1991 Mazda B2200 2.2 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Mazda B2200 AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Mazda B2200 cars and light trucks sold in the U.S.
1991 Mazda B2200 2.2 L4 GAS Wiring Diagram Components on diagram: |
1991 Mazda B2200 2.2 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Mazda B2200 AUTOMOBILES
OEM TSB listings for most 1991 Mazda B2200 cars and light trucks sold in the U.S. from 1985+.
Document: BATTERY MAINTENANCE - SERVICE TIP Vehicle: 1991 Mazda B2200 2.2 L4 GAS Auto Systems: |
Document: MAZDA WHEEL LOCK INSTALLATION - SERVICE TIP Vehicle: 1991 Mazda B2200 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Mazda B2200 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Mazda B2200 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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