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1991 Dodge D150 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Dodge D150 Pickup car and truck
repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Dodge D150 Pickup automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
A/C & Cooling System Maintenance -> DaimlerChrysler Corp. -> Dodge Full Size Pickups & Ramcharger
Vehicle: 1991 Dodge D150 Pickup 5.9 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Front Wheel Drive Models -> DIAGNOSIS & TESTING -> ABS WARNING LAMP -> CLEARING FAULT CODES -> SYSTEM SELF DIAGNOSIS
Vehicle: 1991 Dodge D150 Pickup S 5.2 V8 GAS
The Bendix Anti-Lock 10 Brake System has self diagnosis capability. The self diagnosis cycle begins when the ignition switch is in the ON position. An electrical check is completed on the ABS components such as wheel speed sensors continuity, system continuity and other relay continuity. During this check the Anti-Lock Light will be on for approximately one to two seconds.
The ABS system is constantly monitored by the CAB. If the CAB detects a fault, it can disable the brake system anti-lock function. Depending on the fault the CAB will light either one or both brake system w...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1988-93 D Series & Ramcharger 2WD w/3.9L, 5.2L & 5.9L Gasoline Fuel Injected Engines
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> U-Joint with Injected Rings -> U-Joint with Snap Rings
Vehicle: 1991 Dodge D150 Pickup S 3.9 V6 GAS
This procedure describes a propeller shaft equipped with a cardan joint in the tube yoke. For propeller shafts equipped with a companion/slip yoke, repeat the steps to remove the remaining cardan joint.
U-Joint with Snap Rings
Disassemble
- Tap outside of bearing cap with a drift to loosen snap ring.
- Remove snap rings from both sides of yoke.
- Position yoke with grease fitting if equipped, pointing up.
- Position a socket with a inside diameter large enough to receive bearing cap, beneath yoke on a press.
- Place another socket with an outside diameter smaller than bearing cap on ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
Alternator, Replace
Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS
- Disconnect battery ground cable.
- On air conditioned models, remove air conditioning drive belt and bolts and nuts attaching compressor bracket, then without disconnecting air conditioning refrigerant lines, position air conditioning compressor to allow alternator removal.
- On all models, remove alternator drive belt and alternator mounting bolts, then move alternator to gain wire connectors access.
- On models equipped with Bosch alternator, remove B+ terminal nut, f...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1991 Dodge D150 Pickup 5.9 V8 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Dodge D150 Pickup 5.2 V8 GAS
- Disconnect negative battery cable at battery.
- Drain cooling system into a suitable container.
- Detach radiator hose at bottom right of radiator and position aside.
- Remove upper radiator hose and position aside.
- Disconnect transmission cooler lines ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Dodge D150 Pickup AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 1991 Dodge D150 Pickup S 3.9 V6 GAS
Removal
- Attach a suitable wrench to the pulley mounting bolt of the automatic tensioner.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from vehicle.
Installation
- Position drive belt over all pu...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Dodge D150 Pickup AUTOMOBILES
Component location diagrams for most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Splices Diagram for 1991 Dodge D150 Pickup S 5.2 V8 GASComponents on diagram: |
 Engine Compartment Components & Connectors Diagram for 1991 Dodge D150 Pickup S 5.2 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1991 Dodge D150 Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S.
 1991 Dodge D150 Pickup S 3.9 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Dodge D150 Pickup AUTOMOBILES
OEM TSB listings for most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S. from 1985+.
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Document: AUTOMATIC TRANSMISSION FLUID USAGE - ATF+4 (TYPE 9602) - REVISED Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS Auto Systems: |
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Document: WINDSHIELD WIPER BLADE / ELEMENT MAINTENANCE Vehicle: 1991 Dodge D150 Pickup 3.9 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Dodge D150 Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Dodge D150 Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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