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1991 Chevrolet S10 Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Chevrolet S10 Pickup car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet S10 Pickup automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Chevrolet S10 Pickup vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-2002 Chevrolet & GMC S & T Series & Oldsmobile Bravada
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

POWER BRAKE UNITS, GENERAL MOTORS -> Delco-Moraine Brake Boosters -> TANDEM DIAPHRAGM TYPE -> Assemble -> BOOSTER SERVICE -> DESCRIPTION -> Disassemble
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

DESCRIPTION

These units, Figs. and , have a vacuum power chamber that consists of a front and rear shell, a housing divider, front and rear diaphragm and plate assemblies, an hydraulic pushrod and a diaphragm return spring.

The unit operates in much the same manner as the Single Diaphragm unit described above. The diaphragm and plate assemblies use the pressure differential created by engine intake manifold vacuum and atmospheric pressure to assist the hydraulic pushrod.

BOOSTER SERVICE

Disassemble
  • Remove boot, silencer, vacuum check valve, grommet and front housing seal Fig. ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

Returnless Fuel System

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

  • Disconnect battery ground cable.
  • Unlock steering column, then raise and support vehicle.
  • Remove wheel assembly, then axle nut and washer.
  • Support lower control arm, then remove lower shock absorber nut and bolt.
  • Scribe all revolving driveshaft components in relation to connecting component to ensure correct balance upon assembly.
  • Insert drift through opening in top of caliper into rotor cooler vanes to keep axle ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

Starter, Replace
Vehicle: 1991 Chevrolet S10 Pickup 4.3 V6 GAS

Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.

  • Disconnect battery ground cable.
  • Raise and support front of vehicle.
  • Raise vehicle half way to gain access to starter motor.
  • Re...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1991 Chevrolet S10 Pickup 4.3 V6 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition hose clamp at heater core.
  • Remove inlet heater hose from heater core.
  • Reposition hose clamp at cylinder head.
  • Remove inlet heater hose from cylinder head.
  • Remove hose from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet S10 Pickup 4.3 V6 GAS

  • Remove belt tensioner pulley retaining bolt...

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COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

Component location diagrams for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1990+.

Heater Components Diagram for 1991 Chevrolet S10 Pickup  2.8 V6 GASHeater Components Diagram for 1991 Chevrolet S10 Pickup 2.8 V6 GAS

Components on diagram:
  • Blower Motor
  • Blower Resistor
  • Heater & A/C Components, Instrument Panel Diagram for 1991 Chevrolet S10 Pickup  4.3 V6 GASHeater & A/C Components, Instrument Panel Diagram for 1991 Chevrolet S10 Pickup 4.3 V6 GAS

    Components on diagram:
  • Panel Door Actuator
  • Outside Air Door Actuator
  • Heater Defroster Door Actuator
  • Recirculation Air Door Actuator
  • CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet S10 Pickup PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S.

    1991 Chevrolet S10 Pickup  2.5 L4 GAS Wiring Diagram1991 Chevrolet S10 Pickup 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Rear Defogger
  • Clock
  • Power Windows
  • Power Door Lock
  • Rear Wiper And Washer
  • 1991 Chevrolet S10 Pickup  4.3 V6 GAS Wiring Diagram1991 Chevrolet S10 Pickup 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear Window Defogger Switch
  • Rear Defogger Grid
  • Timer Relay
  • CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet S10 Pickup WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

    OEM TSB listings for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED
    Vehicle: 1991 Chevrolet S10 Pickup 2.5 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet S10 Pickup TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet S10 Pickup AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet S10 Pickup cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet S10 Pickup SPECIFICATIONS DATA!

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