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1991 Chevrolet Lumina CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1991 Chevrolet Lumina car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Lumina automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1991 Chevrolet Lumina vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-2002 Buick Regal, Chevrolet Lumina & Monte Carlo, Oldsmobile Cutlass Supreme & Intrigue & Pontiac Grand Prix & 1997-2002 Buick Century & 2000-02 Impala
    Vehicle: 1991 Chevrolet Lumina 3.1 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    HYDRAULIC BRAKE SYSTEM, GENERAL MOTORS -> MASTER CYLINDER SERVICE -> Assembly -> CAST IRON TYPE -> COMPOSITE TYPE -> CORVETTE -> Disassembly -> EXCEPT CORVETTE -> Inspection
    Vehicle: 1991 Chevrolet Lumina 2.5 L4 GAS

    COMPOSITE TYPE

    Refer toFigs. and when performing the following procedures.

    EXCEPT CORVETTE
    Disassembly
    • Remove master cylinder from vehicle as follows:
      • Disconnect and plug hydraulic lines.
      • Remove two master cylinder attaching nuts, then the master cylinder.
    • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
    • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
    • Remove fluid level switch, if equipped.
    • On models with compact master cylinder, remove proportioner valve assembly,Fig. .
    • Depress primary piston and remove lock ring.
    • Plug primary fluid ou...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    General Motors Corp./Saturn Passenger Cars -> Fuel Filter Replacement -> Except Aveo, Chevette 1.8L Diesel, Corvette, GTO, LaCrosse, Malibu (2004-06) & Malibu Maxx, Vibe, XLR, 2004-05 Corvette & 1998-2002 Metro & Prizm
    Vehicle: 1991 Chevrolet Lumina 3.1 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the v...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 1991 Chevrolet Lumina Z34 3.4 V6 GAS

    • Loosen axle nut and washer one turn.
    • Raise and support vehicle, then remove tire and wheel assembly.
    • Remove brake caliper, bracket assembly and rotor.
    • Loosen four hub/bearing assembly to knuckle attaching bolts.
    • Remove ABS speed sensor mounting bolt, then position sensor aside.
    • Remove hub and bearing mounting bolts.
    • On right side drive axle, separate drive axle from transaxle using axle shaft remover tool No. J-3308, extension tool No. J-29794 and puller tool No. J-2619-01, or equivalents.
    • On left side drive axle, using frame for leverage, separate drive axl...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    Starter, Replace
    Vehicle: 1991 Chevrolet Lumina 3.1 V6 GAS

    If shims are required between starter and engine block, they should be placed in their original location during installation.

    • Disconnect battery ground cable.
    • Remove air cleaner assembly.
    • Raise and support vehicle.
    • On models equipped with engine oil cooler,proceed as follows:
      • Position a suitable drain pan under vehicle, then remove oil filter.
      • Position hose next to starter motor aside.
    • On all models, remove nut attaching starter brace to A/C compressor.
    • Remove nut attaching ...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    General Motors Corp./Saturn Cars -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> Except Alero, Aurora, Intrigue, Toronado & 1992-98 Eighty-Eight & Ninety-Eight
    Vehicle: 1991 Chevrolet Lumina Z34 3.4 V6 GAS

    When the engine oil life index has reached 10 or less, the Driver Information System display will indicate distance to oil change and sound a beep when ignition is turned on or to Accessory for the first time each day. When the engine oil life index has re...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    Radiator, Replace
    Vehicle: 1991 Chevrolet Lumina 3.1 V6 GAS

    • Disconnect battery ground cable.
    • Drain engine cooling system into a suitable container.
    • Remove engine forward strut bracket at radiator and swing strut rearward.
    • Remove forward lamp harness from fan frame and unplug fan connector.
    • Remove electric cooling fan mounting bolts.
    • Remove electric cooling fans.
    • Remove hood latch from radiator support.
    • Remove coolant recovery tank hose from radiator neck.
    • Remove upper radiator hose clamp.
    • Disconnect upper radiator hose from radiator.
    • Remove lower radiator hose clamp.
    • Disconnect lower radiator hose from radiator.
    • Remove...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet Lumina AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 1991 Chevrolet Lumina Z34 3.4 V6 GAS

    • Remove coolant recovery reservoir.
    • Rotate tensioner cl...

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet Lumina AUTOMOBILES

    Component location diagrams for most 1991 Chevrolet Lumina cars and light trucks sold in the U.S. from 1990+.

    RH Front Of Engine Compartment Diagram for 1991 Chevrolet Lumina  2.5 L4 GASRH Front Of Engine Compartment Diagram for 1991 Chevrolet Lumina 2.5 L4 GAS

    Components on diagram:
  • Air Pump Assembly
  • LH Rear Of Engine Compartment Diagram for 1991 Chevrolet Lumina  2.5 L4 GASLH Rear Of Engine Compartment Diagram for 1991 Chevrolet Lumina 2.5 L4 GAS

    Components on diagram:
  • Brake Fluid Level Switch
  • Cruise Control Module
  • Washer Motor
  • Cruise Control Servo
  • Wiper Motor Assembly
  • CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1991 Chevrolet Lumina AUTOMOBILES

    OEM drawn wiring diagrams for most 1991 Chevrolet Lumina cars and light trucks sold in the U.S.

    1991 Chevrolet Lumina  3.1 V6 GAS Wiring Diagram1991 Chevrolet Lumina 3.1 V6 GAS Wiring Diagram

    Components on diagram:
  • Light Switch
  • Daytime Running Light Module
  • 1991 Chevrolet Lumina  2.5 L4 GAS Wiring Diagram1991 Chevrolet Lumina 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Power Window Master Switch Assembly
  • RH Front Window Switch
  • RH Front Window Motor
  • LH Front Window Motor
  • CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet Lumina AUTOMOBILES

    OEM TSB listings for most 1991 Chevrolet Lumina cars and light trucks sold in the U.S. from 1985+.

    Document: Car and Truck Fix It Right the First Time Issues
    Vehicle: 1991 Chevrolet Lumina 2.5 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: Air Conditioning Compressor Replacement - Diagnosis
    Vehicle: 1991 Chevrolet Lumina 2.5 L4 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet Lumina AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet Lumina cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1991 Chevrolet Lumina SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1996 Chevrolet Lumina Shock Absorber and Strut Assembly, Rear, Driver Or Passenger Side, Built with quality that matches or exceeds OE design and calibrated to compensate for worn suspensions, this gas-charged twin-tube standard replacement strut assembly restores handling and control while greatly improving ride comfort; KYB strut boot sold separately; With KYB's limited lifetime warranty..

    Source: Auto Body Parts Store

    $61.77

    Click here to view more details about 2001 Chevrolet Lumina Door Lock, Front, Driver Side2001 Chevrolet Lumina Door Lock, Front, Driver Side, A high quality, direct fit OE replacement door lock..

    Source: Auto Body Parts Store

    $42.94

    Click here to view more details1997 Chevrolet Lumina Wheel Center Cap, WHEEL CENTER CAP, MACHINED AND SPARKLE SILVER , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $14.50

    Click here to view more details about 1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details1992 Chevrolet Lumina Used Radio / CD Player / GPS, Without remote multi-disc CD player; Without Bose sys; w/cass, w/equalizer, Very Good.

    Source: Used Auto Parts Store

    $94.00

    Click here to view more details1995 Chevrolet Lumina Used Rear Vent Window, Passenger Side, Very Good.

    Source: Used Auto Parts Store

    $76.00
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