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1991 Chevrolet Corsica CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> Chevrolet Beretta & Corsica & 1990-2002 Cavalier & Pontiac Sunbird & Sunfire
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
DRUM BRAKES, GENERAL MOTORS -> Type 5 -> INSTALLATION
Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS
- Press adjuster pin and spring washer into shoe and lining so that pin projects .275-.283 inch from the side on which the adjuster actuator is installed.
- Install adjuster shoe and lining, to front of vehicle on left side or to rear of vehicle on right side.
- Install parking brake lever on shoe and lining with spring washer, pin and retaining ring. Install spring washer with concave side against parking brake lever.
- Attach adjuster shoe and lining to remaining shoe with lower return spring.
- Install both shoes on backing plate, securing with hold-down pins and springs.
- Install adjuster actu...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
- Disconnect negative battery cable.
- Raise and support vehicle and remove wheel and tire assembly.
- Install drive axle seal protector J-34754 on outer joint.
- Insert a screwdriver or drift into caliper and rotor to prevent rotor from turning and remove hub nut and washer.
- Remove lower ball joint cotter pin and nut, then loosen joint using tool No. J-29330. If right axle is being removed, turn wheel to left, if left axle is being removed, turn wheel to right.
- Insert a prybar between suspension suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
Starter, Replace
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect solenoid wires and battery cable at starter motor.
- Disconnect wiring clamp at starter support bracke...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
Radiator, Replace
Vehicle: 1991 Chevrolet Corsica LT 2.2 L4 GAS
- Disconnect battery ground cable.
- Drain engine cooling system into a suitable container.
- Remove air cleaner assembly.
- Remove electric cooling fan mounting bolts.
- Remove electric cooling fans.
- Remove upper radiator hose clamp.
- Disconnect upper radiator hose from radiator.
- Remove lower radiator hose clamp.
- Disconnect lower radiator hose from radiator.
- Remove transaxle fluid cooler lines from radiator.
- On models with air conditioning, remove ra...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1991 Chevrolet Corsica AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS
- Remove belt guard.
- Rotate or lift on tensioner to relieve tension from ...
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COMPONENT LOCATION DIAGRAMS FOR 1991 Chevrolet Corsica AUTOMOBILES
Component location diagrams for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. from 1990+.
LH Rear Of Passenger Compartment Diagram for 1991 Chevrolet Corsica LT 2.2 L4 GAS Components on diagram: |
LH Side Of Steering Column Diagram for 1991 Chevrolet Corsica LT 2.2 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1991 Chevrolet Corsica AUTOMOBILES
OEM drawn wiring diagrams for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S.
1991 Chevrolet Corsica LT 2.2 L4 GAS Wiring Diagram Components on diagram: |
1991 Chevrolet Corsica LT 2.2 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1991 Chevrolet Corsica AUTOMOBILES
OEM TSB listings for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. from 1985+.
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS Auto Systems: |
Document: GM TIRE WARRANTY PROGRAM CLAIMS GOODWILL GUIDELINES - REVISED Vehicle: 1991 Chevrolet Corsica LT 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1991 Chevrolet Corsica AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1991 Chevrolet Corsica cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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