1990 Mercury Cougar Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1990 Mercury Cougar

  • 1990 Mercury Cougar XR-7 3.8 V6 GAS, CID:232, Fuel Injection, Aspiration:232, Engine VIN:, Desg:R
  • 1990 Mercury Cougar LS 3.8 V6 GAS, CID:232, Fuel Injection, Aspiration:232, Engine VIN:, Desg:4

BRAKE SERVICE PROCEDURES FOR 1990 Mercury Cougar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Mercury Cougar cars and light trucks from 1990+.

HYDRAULIC BRAKES, FORD MOTOR CO. -> BLEEDING BRAKES -> DUAL MASTER CYLINDER BLEEDING NOTES -> SYSTEM PRIMING -> TESTING DUAL MASTER CYLINDERS -> WHEEL BLEEDING SEQUENCE
Vehicle: 1990 Mercury Cougar LS 3.8 V6 GAS

Pressure bleeding is recommended for all hydraulic brake systems.

The bleeding operation itself is fairly well standardized. First step in all cases is cleaning the dirt from the filler cap before removing it from the master cylinder. This should be done thoroughly.

Pressure bleeding is fastest because the master cylinder doesn't have to be refilled several times, and the job can be done by one man. To prevent air from the pressure tank getting into the lines, do not shake the tank while air is being added to the tank or after it has been pressurized. Set the tank in the required ...

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BRAKE SERVICE PROCEDURES FOR 1990 Mercury Cougar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Mercury Cougar cars and light trucks from 1990+.

ANTI-LOCK BRAKES, FORD MOTOR CO. -> Cougar/Mark VII & Thunderbird -> SYSTEM COMPONENTS -> BRAKE FLUID RESERVOIR & LEVEL INDICATOR ASSEMBLY -> ELECTRIC PUMP ASSEMBLY -> ELECTRONIC CONTROLLER -> HYDRAULIC ACTUATION UNIT -> SOLENOID VALVE BLOCK ASSEMBLY -> WHEEL SENSORS
Vehicle: 1990 Mercury Cougar XR-7 3.8 V6 GAS

HYDRAULIC ACTUATION UNIT

The hydraulic actuation unit,Figs. and , consists of two sections, the master cylinder and brake booster, which are arranged in the conventional fore and aft sequence. The booster contains a control valve, located in a parallel bore above the master cylinder.

ELECTRIC PUMP ASSEMBLY

This system uses high pressure brake fluid stored in a hydraulic accumulator,Fig. , for power assist as well as for rear wheel braking. The accumulator is a gas filled pressure chamber that stores brake fluid up to 2600 psi. The fluid is pressurized by an electric motor driven...

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BRAKE SERVICE PROCEDURES FOR 1990 Mercury Cougar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Mercury Cougar cars and light trucks from 1990+.

POWER BRAKES, FORD MOTOR CO. -> SYSTEM SERVICE -> Assembly -> BENDIX, TEVES & DOUBLE DIAPHRAGM BOOSTER -> Disassembly -> SINGLE DIAPHRAGM BOOSTER
Vehicle: 1990 Mercury Cougar XR-7 3.8 V6 GAS

BENDIX, TEVES & DOUBLE DIAPHRAGM BOOSTER

On Bendix, Teves and Double Diaphragm Booster type power brake units, overhaul is not required. If it has been determined that the brake booster is defective, replace power brake unit as an assembly. In some instances, the only service required is replacement of the check valve and grommet and pushrod adjustment.

SINGLE DIAPHRAGM BOOSTER

Disassembly
  • Remove brake booster from vehicle.
  • Place front shell of booster in a vise.
  • Remove clevis from valve rod and plunger assembly.
  • Remove dust boot from rear shell,Fig. , then place alignment marks on fron...

CLICK HERE TO GET FULL ACCESS TO 1990 Mercury Cougar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Mercury Cougar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Mercury Cougar cars and light trucks from 1990+.

DISC BRAKES, FORD MOTOR CO. -> General Information -> PROPORTIONING VALVE -> DESCRIPTION -> TESTING
Vehicle: 1990 Mercury Cougar LS 3.8 V6 GAS

DESCRIPTION

The proportioning valve (when used),Fig. , provides balanced braking action between front and rear brakes under a wide range of braking conditions. The valve regulates the hydraulic pressure applied to the rear wheel cylinders, thus limiting rear braking action when high pressures are required at the front brakes. In this manner, premature rear wheel skid is prevented.

TESTING

When a premature rear wheel slide is obtained on a brake application, it usually is an indication that the fluid pressure to the rear wheels is above the 50% reduction ratio for the rear line ...

CLICK HERE TO GET FULL ACCESS TO 1990 Mercury Cougar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Mercury Cougar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Mercury Cougar cars and light trucks from 1990+.

DRUM BRAKES, FORD MOTOR CO. -> Type 9 -> BRAKE ADJUSTMENTS -> BRAKE PEDAL HEIGHT -> BRAKE PEDAL TRAVEL -> PARKING BRAKE
Vehicle: 1990 Mercury Cougar XR-7 3.8 V6 GAS

BRAKE PEDAL HEIGHT

  • Run engine at normal operating condition.
  • Measure the distance to the top center of the brake pedal pad.
  • Free height should be approximately 7.35 inches.
  • If brake pedal is not within specification, check the brake pedal, booster or master cylinder to ensure the correct parts are installed. Replace worn or damaged parts.

BRAKE PEDAL TRAVEL

  • With engine running in neutral or park position, block drive wheels, then release parking brake.
  • Install brake pedal effort gauge No. 021-00001 or equivalent and check pedal travel, with 25 lbs. of pressure applied to brake p...

CLICK HERE TO GET FULL ACCESS TO 1990 Mercury Cougar BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Mercury Cougar AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Mercury Cougar cars and light trucks from 1990+.

DISC BRAKES, FORD MOTOR CO. -> General Information -> PROPORTIONING VALVE -> DESCRIPTION -> TESTING
Vehicle: 1990 Mercury Cougar XR-7 3.8 V6 GAS

DESCRIPTION

The proportioning valve (when used),Fig. , provides balanced braking action between front and rear brakes under a wide range of braking conditions. The valve regulates the hydraulic pressure applied to the rear wheel cylinders, thus limiting rear braking action when high pressures are required at the front brakes. In this manner, premature rear wheel skid is prevented.

TESTING

When a premature rear wheel slide is obtained on a brake application, it usually is an indication that the fluid pressure to the rear wheels is above the 50% reduction ratio for the rear line ...

CLICK HERE TO GET FULL ACCESS TO 1990 Mercury Cougar BRAKE SERVICE PROCEDURES

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