1990 Dodge D250 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1990 Dodge D250 Pickup

  • 1990 Dodge D250 Pickup 3.9 V6 GAS, CID:239, Fuel Injection, Aspiration:239, Engine VIN:, Desg:X
  • 1990 Dodge D250 Pickup 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1990 Dodge D250 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
  • 1990 Dodge D250 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:8
  • 1990 Dodge D250 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:5

BRAKE SERVICE PROCEDURES FOR 1990 Dodge D250 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Dodge D250 Pickup cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> General Information -> GENERAL INSPECTION -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1990 Dodge D250 Pickup 5.9 L6 DIESEL

BRAKE DRUMS

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Mi...

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BRAKE SERVICE PROCEDURES FOR 1990 Dodge D250 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Dodge D250 Pickup cars and light trucks from 1990+.

DRUM BRAKES, CHRYSLER CORP. -> Drum Brakes, Chrylser -> REAR WHEEL DRIVE EXCEPT RAM RAIDER & RAM 50 -> 12 INCH DRUMS -> 9, 10 & 11 INCH DRUMS -> Inspection -> Installation -> RAM 50 & RAM RAIDER -> Removal
Vehicle: 1990 Dodge D250 Pickup 3.9 V6 GAS

9, 10 & 11 INCH DRUMS

Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with a suitable hammer.
  • Using brake spring pliers or equivalent, remove primary and secondary shoe return springs, Fig. .
  • Remove automatic adjuster cable from anchor plate, then unhook from adjuster lever.
  • Remove adjuste...

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BRAKE SERVICE PROCEDURES FOR 1990 Dodge D250 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Dodge D250 Pickup cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> Type 3-Kelsey-Hayes Single Piston Sliding Caliper, Chrysler -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> REMOVAL
Vehicle: 1990 Dodge D250 Pickup 3.9 V6 GAS

REMOVAL

  • Raise the vehicle and remove front wheels.
  • Disconnect and cap flexible brake line, then remove caliper retaining clips and anti-rattle springs, Fig. .
  • Remove caliper from disc by slowly sliding caliper assembly out and away from disc. Use some means to support caliper. Do not let caliper hang from hydraulic line.

DISASSEMBLE

  • With caliper and pads removed as described previously, place the caliper onto the upper control arm and slowly depress brake pedal, in turn hydraulically pushing piston out of bore.
  • Support pedal below first inch of pedal travel to prevent excessive fluid ...

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BRAKE SERVICE PROCEDURES FOR 1990 Dodge D250 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Dodge D250 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> DESCRIPTION
Vehicle: 1990 Dodge D250 Pickup 5.9 L6 DIESEL

The rear-wheel anti-lock brake system prevents rear wheel lock-up by monitoring wheel speed and altering pressure to the rear wheels. Rear brake fluid application is controlled according to wheel speed, degree of wheel ...

CLICK HERE TO GET FULL ACCESS TO 1990 Dodge D250 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1990 Dodge D250 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Dodge D250 Pickup cars and light trucks from 1990+.

DISC BRAKES, CHRYSLER CORP. -> General Information -> TROUBLESHOOTING -> BRAKE RATTLE -> BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING -> CALIPER BRAKE FLUID LEAK -> EXCESSIVE PEDAL EFFORT -> EXCESSIVE PEDAL TRAVEL -> HEAVY BRAKE DRAG -> NO BRAKING EFFECT WHEN PEDAL IS DEPRESSED -> PULL, UNEVEN OR GRABBING BRAKES -> REAR BRAKES LOCKING ON APPLICATION
Vehicle: 1990 Dodge D250 Pickup 5.9 V8 GAS

EXCESSIVE PEDAL TRAVEL

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

BRAKE ROUGHNESS OR CHATTER; PEDAL PUMPING

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

EXCESSIVE PEDAL EFFORT

  • Frozen or seiz...

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BRAKE SERVICE PROCEDURES FOR 1990 Dodge D250 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1990 Dodge D250 Pickup cars and light trucks from 1990+.

ANTI-LOCK BRAKE SYSTEM, CHRYSLER CORP. -> 1990-91 Chrysler Rear Wheel Drive Models -> SYSTEM SERVICE -> ANTI-LOCK MODULE, REPLACE -> Dakota -> Full Size Pickups & Ramcharger -> Full Size Vans & Wagons -> HYDRAULIC VALVE, REPLACE -> SPEED SENSOR AIR GAP CHECK -> SPEED SENSOR, REPLACE
Vehicle: 1990 Dodge D250 Pickup 5.9 V8 GAS

HYDRAULIC VALVE, REPLACE

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect electrical connectors from valve, Figs. and .
  • Disconnect brake lines from hydraulic valve.
  • Remove hydraulic valve attaching screws and the valve.
  • Reverse procedure to install, noting the following:
    • Torque valve attaching screws to 16-25 ft. lbs.
    • Bleed brake system as described under "Bleeding Brakes" in "Hydraulic Brake" section.

SPEED SENSOR AIR GAP CHECK

  • Remove speed sensor from differential.
  • Measure distance (dimension B) between end of sensor pole piece and bottom of sensor flange, Fig. . Dista...

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